Eltek flatpack2 Manuals & User Guides. User Manuals, Guides and Specifications for your Eltek flatpack2 Control Unit, Power Supply. Database contains 2 Eltek flatpack2 Manuals (available for free online viewing or downloading in PDF): Operation & user’s manual. 2 User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08 DC Power Supply Systems SAFETY and ENVIRONMENTAL PRECAUTIONS The product warranty becomes invalid if the following safety precautions are not followed during handling, installation, commissioning and general use/operation of Eltek DC power supply system. Voice disguiser app.
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Eltek Flatpack 2 User Manual For Mac Pro
Eltek Flatpack 2 User Manual For Mac Air Laptop 2012 Pdf
User Guide Smartpack S Controller
Monitoring and Control Units Flatpack S DC Power Supply Systems
350030.013
SAFETY and ENVIRONMENTAL PRECAUTIONS
The product warranty becomes invalid if the following safety precautions are not followed during handling, installation, commissioning and general use/operation of Eltek DC power supply system.
356800.183, 3v1
DC Power Supply Systems
General Precautions
!
CAUTION: Even though the product incorporates protection circuitry and other safeguards, it can be damaged, perform poorly or have a reduced lifetime if it is exposed to incorrect treatment during transport, installation or service. Always handle the equipment using proper lifting techniques, do not roll, climb or drill hole in the cabinets or enclosures.
Device Hazard
WARNING: Opening the equipment may cause terminal injury — even if the mains AC supply is disconnected. Hazardous voltages may be present inside, as large capacitors may still be charged.
G1
G2
Electric Shock
Environmental Precautions sss
Ventilated Hot Surface
Current Surge Protection
Humidity & Dust Protection
CAUTION: To avoid damage the equipment, keep objects clear of system ventilation inlets, outlets and system fans, if any, ensuring the airflow through the units is not obstructed, and that the fans rotate freely. Use caution with rectifiers, as they can reach extreme temperatures under load and normal operation.
WARNING: The installer/user is responsible for ensuring that the DC power system is not damaged by current surges, overvoltages, etc. caused by external transients, lightning, electrostatic discharge, etc. To avoid damage and obtain the expected system reliability, it is mandatory to always install SPDs in Eltek’s power supply systems. Follow the instructions given in “Guidelines for Lightning and Surge Protection”, doc. 2024623. WARNING: The electronics in the power supply system are designed for indoor, clean environment. When installed in outdoor enclosures, it is important to keep the door closed during operation, and replace the filters on a regular basis. Indoor installations in dusty or humid areas require appropriate air filtering of the room, or filtering of the air entering the DC power system. Follow the instructions given in “Generic Guidelines Environmental Protection.”, doc. 2038879
E1
E2
E3
Precautions during Installation
!
CAUTION: Read the user documentation carefully before installing and using the equipment, as installation and operation is to be performed as described in it. Always tighten screws and bolts with the torque values recommended in the documentation. For safety reasons, the commissioning and configuration of the equipment is only to be performed by Eltek’s personnel or by authorized and qualified persons.
!
CAUTION: The installer is responsible for ensuring that the EMC properties of this product/ system do not deteriorate during installation, and that it is performed in accordance with applying regulations.
Qualified Personnel
EMC, NEC/CEC Regard
!
I1
I2
Installations in USA and Canada must comply with NEC/CEC requirements. CAUTION: Before you start the electrical installation, you must always disconnect all external AC supply fuses, as well as internal battery and load fuses/ breakers, if any.
I3
Device Hazard
WARNING: For safety reasons (high leakage current / high touch current) you must always connect the AC earth wire (PE) to the terminals, before you connect the AC input cable(s). Electric Shock
I4
The batteries, if any, represent a major energy hazard. To avoid short-circuit of battery poles, you must always remove metallic objects — uninsulated tools, rings, watches, etc. — from the vicinity of the batteries. WARNING: 60V DC power systems are only to be installed in Restricted Access Locations (RAL). Access must be limited by use of tool, i.e. lock and key.
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User Guide • Smartpack S Controller
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Electric Shock
I5
Information in this document is subject to change without notice and does not represent a commitment on the part of Eltek. No part of this document may be reproduced or transmitted in any form or by any means — electronic or mechanical, including photocopying and recording — for any purpose without the explicit written permission of Eltek. Copyright ©: Eltek, 2012
Eltek’s Part Number:
350030.013, 1v0-2012-06
Doc No: 350030.013
242100.410
Smartpack S Controller
Issue 1.0, 2012 Jun
Published 2012-07-05
mafeno
3
User Guide • Smartpack S Controller
Table of Contents 1.Introduction........................................... 5 About this Guide........................................................ 5 System Diagram — Flatpack S Power System.............................. 5
2.The Smartpack S Controller.............................. 6 Key Features........................................................... 6
Installing Smartpack S Controllers...................................... 7 Removing Smartpack S Controllers............................................7 Mounting Smartpack S Controllers............................................7 Mounting or Removing Blind Panels............................................7 Accessing the Controller’s Ethernet Port......................................8
Location of Connector, Communication Ports............................ 9 Connection Drawing..................................................10
CAN Bus Termination...................................................11 CAN Bus Cabling........................................................... 11
Configuration........................................................12 CAN Bus Addressing....................................................12
Front Panel Operation.................................................13 Graphical Display.......................................................13 Front Keys.............................................................13 Software Menus.......................................................14
Controller Access — Via Stand-alone PC................................15 Technical Specifications...............................................16 Firmware Upgrade Controller..........................................17 Overview LAN Devices and Firmware Files (PC - S19 Format)................ 18
3.About Power System Configuration....................... 19 Logical Groups or Menu Options.........................................19 1 - System Status options.................................................. 20 2 - System Configuration options............................................ 20 3 - Alarm Configuration options............................................. 20 4 - Commands options...................................................... 21 5 - Logs and Reports options................................................ 22 6 - Statistics options....................................................... 23 7 - Commissioning options.................................................. 23 8 - Up/Download options (Data Storage Device).............................. 24 SD Card Storage - Overview Firmware Files (Binary Format).................. 25 Flash Memory Storage................................................... 26
Alarm Monitors........................................................27 Types of Alarm Monitors.................................................... 29 Typical Parameters for Alarm Monitors....................................... 29
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Alarm Output Groups...................................................33 Output Test Commands................................................35 Alarm Outputs Isolation (Output Blocked)................................35
Introduction
1. Introduction The advanced Smartpack S controllers are developed for Eltek’s Flatpack S system platform, suitable for small and medium telecom and industrial DC power systems.
About this Guide This booklet provides users of Smartpack S-based DC power systems with the required information for operating the system using the Smartpack S’s front panel. The booklet also describes the Smartpack S controller’s building blocks, external connections and technical specifications. Read also the generic and site specific documentation for your DC power system. For detailed functionality description, browse and search through the Functionality Description Online Help file (or 350020.073) or WebPower Online Help file.
System Diagram — Flatpack S Power System The generic Smartpack S (SP-S) distributed control system — used in Flatpack S PS systems — monitors and controls the whole system. The Smartpack S controller serves as the local user interface between you and the system, monitors and controls the power system’s internal wiring and supplies the CAN bus with power. Also, the controller provides the system with input monitoring and output controlling signals. The WebPower application enables system configuration via a standard web browser. Internet
WebPower
(Web-based user interface)
Flatpack S Power System
Ethernet cable (LAN)
Smartpack S Controller CAN bus
Internal System Monitoring and external I/O signals LVLD
R1 R2 LVBD AC Fuses, external (230VAC or 400VAC)
AC Mains supply selector
RX Flatpack S HE Rectifiers To suitable CAN nodes
AC Supply (Single- or 3-phase)
350030.013, 1v0-2012-06
Battery Fuses
Battery Bank
Load Fuses & MCBs DC Distribution
Telecom & Industrial Equipment
(Load)
DC Supply (24V, 48V or 60V)
Figure 1. Typical Flatpack S DC power supply system for telecom and industrial equipment, fed from external AC mains supply. It consists of rectifiers in power shelves, Smartpack S controller, DC distribution, etc.
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User Guide • Smartpack S Controller
The Smartpack S Controller
2. The Smartpack S Controller The Smartpack S controllers are compact, rich-featured, hot swappable, all-in-one powerful controllers, used in Smartpack S-based power supply systems. They serve as the local user interface between you and the power system. The Smartpack S controller covers all control and monitoring needs of small to medium telecom and industrial DC power systems. System status and configuration is fully available locally via the display, or via the Ethernet port both remote or locally. Designed for the Flatpack S system platform, the Smartpack S controller finds its way into many space restricted application. Used in the 1U high, 265 mm deep power racks, the Smartpack S controller offers comprehensive monitoring and control of a 2- 3 kW system occupying less than 6 liters.
Key Features
Read also chapter “Technical Specifications” on page 16, for more details.
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A wide range of features are implemented in the Smartpack S controller, as mentioned below: ◊ Graphical 2.2” TFT high contrast, high resolution color display for easy navigation ◊ Ethernet for remote or local monitoring and control via Web browser ◊ LEDs for local visual alarming (Major, Minor, Power ON) ◊ SNMP v.3.0 protocol with TRAP, SET and GET on Ethernet. Email of TRAP alarms ◊ 6 programmable relay outputs ◊ 6 programmable multi-purpose inputs (“digital inputs” or analog signals) ◊ Comprehensive logging ◊ Automatic battery monitoring and test ◊ Battery quality indication (based on test results) ◊ User defined alarm grouping (Boolean logic for grouped alarms) ◊ Uploading and downloading of firmware and configuration files via PC ◊ Buzzer for audio indication of alarm conditions and key pressure feedback
The Smartpack S Controller
Installing Smartpack S Controllers Removing Smartpack S Controllers
2
To remove the Smartpack S controllers, do following: 1. Unlock the controller by using a screwdriver to turn the locking screw ¼ of a turn clockwise to the unlocked position 2 Notice: the display unit is locked, and cannot be pulled out Locking Screw 2. Remove the controller by Controller’s using the rectifier’s handle to pull the module handle loose. Support from underneath before the unit cw is completely free 3. Mount blind panels in 1 unlock; pos 2 unused controller or rectifier locations display )
Mounting Smartpack S Controllers
2 (4) (Display)
To mount the Smartpack S controllers, do following: 1. Unlock the controller by using a screwdriver to turn the locking screw ¼ of a turn clockwise to the unlocked position 2 Notice: the controllers may be inserted in the Locking power shelf with the locking screw in both Screw locked and unlocked positions Controller’s handle ccw 3( lock, pos 1) 2. Insert the controller by cw sliding it fully into the power shelf, so that it 1( unlock; pos 2) makes proper contact. Support from underneath 3. Lock the controller by using a screwdriver to turn the locking screw ¼ of a turn counterclockwise to the locked position 1. Then, the controller will be securely locked in the shelf, or ready for transport Notice: the display unit is unlocked, and can be pulled out slightly to access the Ethernet port
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Mounting or Removing Blind Panels
Insert
Always mount blind panels in unused controller or rectifiers’ locations. Do following: Blind panel • To mount a blind panel insert the panel in an unused location Blind panel’s until the panel engages and locks into handle position Removing: • To remove a blind panel Push down and push the panel’s handle downwards and pull out to release pull out to release the panel
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User Guide • Smartpack S Controller
The Smartpack S Controller
Accessing the Controller’s Ethernet Port To access the Smartpack S controller directly from a stand-alone computer — or via a Local Area Network (LAN), if available —you have to connect an Ethernet cable from the computer to the controller’s Ethernet port. Refer to chapter “Location of Connector, Communication Ports” on page 9. Do the following to access the Ethernet port from the front: Smartpack S controller
Controller’s display unit (slid out)
Flatpack S Power System
(front)
1 ( lock, pos 1 Controller’s connection terminals
display )
2
(side)
Controller’s Ethernet port
1. Lock the controller (locking screw in locked position 1) 2. Slide the Smartpack S controller’s display unit slightly out 3. Connect the cable to the controller’s Ethernet port
The controller’s Ethernet port can be accessed from the power system’s front, for temporarily connections to a computer or LAN, e.g. to configure the system or upgrade the firmware. Locking Screw Position
Smartpack S Controller
Display Unit
1
Locked
Unlocked
2
Unlocked
Locked
Do the following to access the Ethernet port from the rear: Smartpack S controller
Controller’s display unit
Controller’s connection terminals
(front)
Flatpack S Power System (side) Controller’s RS232 & RS485 port
Controller’s Ethernet port
1. Remove the Smartpack S controller, while locking screw is unlocked position 2 2. Connect the cable to the controller’s Ethernet port, and fasten the cable 3. Insert the controller and lock it (locking screw in position 1)
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User Guide • Smartpack S Controller
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The Ethernet port can also be accessed from the power system’s rear, for more permanent connections of the system to a LAN. A dedicated Ethernet cable may be ordered from Eltek, when the rear cable entry to the controller becomes too tight.
The Smartpack S Controller
Location of Connector, Communication Ports For a complete list of signals, pin-out, etc, refer to chapter “Connection Drawing” on page 10. RJ-11 socket
(for RS232 or RS485 connection)
DIP switches (CAN ID address)
RJ-11 Pin-out
Function - Signal - Pinout RS485 A 1 RS485 B 2 RS232 TxD 3 RS232 RxD 4 na -5 signal GND 6
RJ-45 socket
(for Ethernet connection)
Customer I/O Terminals (side view)
X:* Pin 1+ X:* Pin 2– Configurable Sense Inputs (6) RJ-45 Pin-out
Function Ethernet Signal Pinout Transmit + 1 Transmit – 2 Receive + 3 Ground 4 Receive – 5 Ground 6 Ground 7 Ground 8
X:** Pin 6–
X:*** 1NO X:*** 1C X:*** 1NC Notice: Relay contacts shown with de-energized coil (Alarm)
Smartpack S Controller X:***** 6NC Alarm Relay Outputs (6)
Figure 2. Location of pluggable terminal blocks, RS232/RS485 port and Ethernet connector in the Smartpack S controller (the pluggable terminals may be black or green)
All the controller’s system connections to the system’s backplane are implemented via an edge connector, when inserting the controller in the power system.
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Notice that when using the RS232 / RS485 port, you must configure RS232 to COM1 and RS485 to COM2, e.g. via PowerSuite.
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User Guide • Smartpack S Controller
The Smartpack S Controller
Connection Drawing Use this drawing as a customer connection reference for all cabling. You find the exact location of connection terminals, plugs, DIP switches, jumpers, etc. by referring to chapter “Location of Connector, Communication Ports” on page 9. Connections Smartpack S Controller Customer Connections FUNCTION
SIGNAL
PIN-OUT
Smartpack S Controller
Customer Connections X:*
Input Circuit 2 Input Circuit 3
+ — + — + — +
Input Circuit 5 Input Circuit 6 Max. 0.5mm2 (20AWG) wire section (spring loaded terminals)
Config. Input 2 Config. Input 3
X:**
Input Circuit 4
X:*** NO Relay 1 C NC NO Relay 2 C NC
Config. Input 1
Config. Input 4 Config. Input 5 Config. Input 6
Alarm Relay Outputs
— + — + --
Programmable Inputs
Input Circuit 1
DIP Switches 1 2 3 4
X:**** NO Relay 3 C NC NO Relay 4 C NC X:***** NO Relay 5 C NC NO Relay 6 C NC
Alarm Circuit 1 Alarm Circuit 2
Alarm Circuit 3 Alarm Circuit 4
Alarm Circuit 5 Alarm Circuit 6 Max. 0.5mm2 (20AWG) wire section (spring loaded terminals)
RS232 or RS485 port RJ11, 6 pins
Ethernet port
RJ45, 8 pins
System Connections
(Via edge connector to the system’s backplane)
Figure 3. Connection Drawing for Smartpack S controller The configurable inputs 1 through 4 operate in the range of max. – 10 to +10VDC, and are intended for great accurate measurements, e.g. for temperature sensing using an external temperature NTC probe. Also, these inputs are suitable for monitoring other sensors (of pressure, humidity, etc.) that output 4mA to 20mA. An external 470 ohms resistor is then to be connected to the input’s terminals on the controller, in parallel with the sensor’s cables. The configurable inputs 5 and 6 operate in the range of 0 to 75VDC, and are intended for e.g. system voltage and battery symmetry measurements. All the 6 inputs may be configured as Auxiliary Switch (open/close, pull-up or pulldown), as temperature sense inputs with external NTC sensors, or as Clock inputs. Read also chapter “Technical Specifications” on page 16.
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The figure shows the position of the relay contacts when the PS system is in alarm mode of operation; the relay coils are then de-energized (fail-safe mode)
The Smartpack S Controller
CAN Bus Termination To ensure a correct bus communication and avoid data reflection, you must always terminate the CAN bus with two 120Ω resistors, one at each end of the line (60Ω bus impedance). Smartpack S-based DC power systems are shipped from factory with the CAN bus already terminated with 120Ω resistors. The CAN bus termination is implemented with a special RJ45 plug with built-in 120Ω end-of-line resistor. Internet
WebPower
(Web-based user interface) Ethernet cable (LAN) 120Ω End-of-Line Resistor
Smartpack S Controller
1 Internal System Monitoring and external I/O signals
CAN Bus cable
AC Mains Monitor
01
02
33
97
n
I/O Monitor
Battery Monitor
81
Flatpack S HE Rectifiers
Load Monitor
49
ID number
120Ω End-of-Line Resistor
Shunts
Current Monitoring Sense Inputs
Fuses
Fuse Monitoring Config. Inputs
Temp, Fan Speed Mon & Ctrl
Config Inputs AC Voltage & Current Sense Inputs
Battery string #1
Alarm Outputs NC-C-NO Config. Inputs
Flatpack S DC Power System (Telecom or Industrial App)
Figure 4. Example of CAN bus addressing and termination in a Flatpack S power system with Smartpack S-based control system and some CAN nodes connected the CAN bus When connecting more CAN nodes to the bus, you have to remove the CAN bus termination plug from one of the CAN bus ends, and plug it in one of the CAN ports on the last connected CAN node.
CAN Bus Cabling
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In addition to the two dedicated wires for communication, the CAN bus multi-wire cable must integrate wires for the CAN power supply and other signals. In standard industrial environments, the CAN bus can use standard cabling without shielding or twisted pair wiring. If very low interference (EMI) is required, a CAT-5 twisted-pair cable is recommended.
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User Guide • Smartpack S Controller
The Smartpack S Controller
Configuration By the default, Smartpack S-based power systems are shipped from factory with the controllers correctly installed and configured inside the power system.
CAN Bus Addressing The power system’s master controller dynamically software-assigns ID numbers to rectifiers. The master controller registers the rectifiers’ ID numbers — or CAN bus address (01, 02…) — together with their Serial Numbers (software assignment). Other control units make use of DIP switches for configuring their unique CAN bus ID number (hardware assignment). The Smartpack S controller’s ID numbers (1, 2…14) are assigned by DIP switches on the controller’s top, refer to chapter 'Location of Connector, Communication Ports' on page 9. A maximum of 14 Smartpack S controllers may be connected to the CAN bus. Smartpack S ID # Controller**
DIP Switch Position 1 —2 —3 —4
1st Controller
1
OFF—OFF—OFF—OFF
2nd Controller
2
ON —OFF—OFF—OFF
3rd Controller
3
OFF— ON—OFF—OFF
4 Controller
4
ON — ON—OFF—OFF
5th Controller
5
OFF—OFF—ON —OFF
6th Controller
6
ON —OFF— ON—OFF
7 Controller
7
OFF—ON— ON —OFF
8th Controller
8
ON — ON— ON—OFF
9 Controller
9
OFF—OFF—OFF—ON
10th Controller
10
ON —OFF—OFF—ON
11 Controller
11
OFF—ON —OFF—ON
12th Controller
12
ON —ON —OFF—ON
13 Controller
13
OFF—OFF—ON —ON
14th Controller
14
ON —OFF— ON —ON
th
th
th
th
th
Smartpack S controller's DIP switch configuration
ID <1>
(All Switches OFF)
Note: The controller’s ID # corresponds to the DIP switch’s binary value plus 1 ** The DIP switch positions above applies to all controllers, except for Smartpack2 Master and Compack controllers, which have unchangeable ID# 11 and 1 respectively
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Table 1. Smartpack S controller’s DIP switch addressing
The Smartpack S Controller
Front Panel Operation This chapter describes the Smartpack S controller’s keys and indicators, and how to operate the Smartpack S-based DC power system from the controller’s front panel.
Arrow keys
Smartpack S controller
“Alarm” LED lamp (red) “Warning” LED lamp (yellow)
“Enter” key
“Power” LED lamp (green) “Cancel” key
Figure 5. Smartpack S controller’s front keys and indicators
Graphical Display The Graphical Color Display — 2.2” TFT — is either in Status Mode (displays the system’s status) or in Menu Mode (displays the menu structure). The Smartpack S controller has the following LED indications: LED Indicator Illumination Status
Description
Power
OFF ON green
The controller has NO supply The supply is healthy
Warning
OFF ON amber
No Warning Warning (Minor alarm, Non-critical alarm)
Alarm
OFF ON red
No Alarm Alarm (Major alarm, Critical Alarm)
Table 2. Description of the Smartpack S controller’s LED illumination status
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Front Keys You can operate the power system navigating intuitively through the graphical menu structure via the following 4 front keys. We recommend using a pen or similar tool to press the keys, as they are small. • The Enter or Left arrow key When entering numbers, a short press of this key navigates to the left. A long press of this key to enter and save data • The Cancel or Right arrow key When entering numbers, a short press of this key navigates to the right. A long press of this key to cancel or abort data • The Up and Down arrow keys to navigate up- or downwards the menu icons, point at options and increase and decrease values
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User Guide • Smartpack S Controller
The Smartpack S Controller
Software Menus The Smartpack S-based system’s functionality is accessed via a network of software menus and submenus, enabling you to configure and control the whole power system from the controller’s front panel. When browsing the menus, the Menu Level Indicator shows the menu level you are in. Editing parameters is password protected, (default pin code <0003> should be changed). The display can be in Status Mode or in Menu Mode. System Parameters
Status Mode
Display more navigating Left or Right (Display area P)
System Status
Normal mode, Alarm mode, etc. (Display area S)
System Messages
Animated icons, keys to press, alarms, system time, etc (Multi-Info field, Display area M)
System in Normal Mode
System in Alarm Mode
Status Battery Bank Displayed in % or in Ah (Display area B)
To change from Status Mode to Menu Mode press on the Enter key
Animated System Messages (M) in Normal Mode Icon Enabled Function none Float Batt. Charging Battery Charging Battery Discharging Current Limitation Efficiency Management Generator running Batt. Boost Charging Battery Test Temp. Compensated Ch. Outputs Blocked When no battery bank installed, the icons are shown in Display area B
Chosen option Menu Icons Menu Names Menu Level Indicator hierarchical menus (Level 1)
Main Menu Options (Level 1) Scrollbar
Menu Mode
Chosen option (yellow text) Press “Enter” to display the Mains submenu Warning (minor alarm) Alarm (major alarm)
Menu Level Indicator hierarchical menus (Level 2)
Submenu “System Status” (Level 2)
Submenu “System Configuration” (Level 2)
Pin Code required for changing configured parameters (use the arrow keys to enter code). Default pin code <0003> (should be changed)
Menu Level Indicator hierarchical menus (Level 3)
From a PC’s web browser, via WebPower, or running the PowerSuite program, you can also access the complete system functionality, described in the programs’ Online Help.
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Example Submenu “Monitors Statistics” (Level 3)
The Smartpack S Controller
Controller Access — Via Stand-alone PC You can access the Smartpack S controller directly from a stand-alone computer, or via a Local Area Network (LAN) if available. Each controller is shipped with a unique Eltek MAC address stored inside the controller and marked on the controller’s label, and with the fixed IP address <192.168.10.20>. Do following to access the controller: 1. Start the “Eltek Network Utility” (EVNU) program (EVIPSetup.exe) 2. Connect the computer to the controller; (see page page 8) check its MAC address is displayed 3. Find the computer NIC’s IP address and subnet mask (network card) WebPower Tip: (Web-based user interface) using DOS command IPCONFIG, in a Command Prompt window Ethernet e.g. computer’s IP address <169.254.52.132> Subnet cable (LAN) mask <255.255.0.0> Smartpack S 4. Change the controller’s IP address and Network Mask Controller to be in the same range as the computer’s Tip: Using the EVNU program, 1. Select the controller, 2. Click in the “Configuration” button 3. Change e.g. from default <192.168.10.20><0.0.0.0> to IP address <169.254.52.133><255.255.0.0>, 4. Click on the “Enable Static IP” button
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Notice: Check that the IP address <169.254.52.133> is not used, e.g. issuing the DOS command: “Ping 169.254.52.133“ 5. Access the controller’s configuration pages in your Web browser, e.g. clicking the “Web Interface” button in the EVNU program 6. Log in with the account, 7. Change the controller’s Device Name After accessing the controller, you can configure and monitor the power system using a standard web browser (via WebPower) or via the PowerSuite program. PowerSuite’s newest version is always available on our FTP server. Contact your closest Eltek representative. For detailed functionality description, browse and search through the Functionality Description Help file (or 350020.073) or WebPower Online Help file.
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User Guide • Smartpack S Controller
The Smartpack S Controller
Technical Specifications Model
Smartpack S
Part number
242100.410
INPUT DATA Voltage (nominal)
10 - 75 VDC
Power Consumption, max - no relays energized max - all relays energized
TBD W TBD W
SYSTEM CONNECTIONS - SYSTEM MONITORS Voltage sense, system voltage support
12 VDC, 24VDC, 48VDC & 60VDC
Current sense, shunt support
0 - 20mV and 0 - 60mV
Battery fuse monitoring
Auxiliary switch NO/NC, Pull up/down
Load fuse monitoring
Auxiliary switch NO/NC, Diode Matrix Pull up/down
Ground fault detection
Simple bridge circuit detection
SYSTEM CONNECTIONS - LVD CONTROL Battery disconnect
1 (latched or non-latched supported)
Load disconnect
1 (latched or non-latched supported)
INPUTS AND OUTPUTS Digital configurations, Inputs #1-6
Auxiliary switch: NO/NC, Pull up/down
Analog configurations, Inputs #1-4
Analog Voltage[±0 - 10V] ±4-20mA current measurement (through external 470kΩ resistor) Temperature (for NTC probe)
Analog configurations, Inputs #5-6
Analog Voltage[0-75V] Symmetry measurement
Output configurations, Outputs #1-6 (alarms)
6x Relay–Dry/Form C Configurable Normally Open/Closed [Max capacity 75V/2A/60W]
USER INTERFACE Local
2.2” TFT 65k Colour display QVGA resolution 4 keys
Ethernet port
10/100 BASE-T HP Auto MDI/MDI-X IP protocols: HTTP / SSL, SNMP v3, MODBUS TCP and pComm UDP (PowerSuite)
Serial port
RS-232 or RS-485 on RJ11 connector Serial protocols (pending): MODBUS RTU, Modem Call-Back/SMS reporting (PSTN or GSM) and CSCP
GENERAL SPECIFICATIONS Dimensions (WxHxD)
72.2 x 43.0 x 220.7mm (2.8 x 1.7 x 8.7”)
Temperature Range
Operating -20 to +60˚C (-40 to 140˚F)
Electrical safety
UL 60950-1-3rd edition, EN 60950-1-3rd edition
EMC
ETSI EN 300 386 V.1.4.1 EN 61000-6-1 / -2 / -3 / -4 FCC Part 15 Subpart 109
Marine*)
DNV- OS-D202, Ch.2 Sev.4 (DNV 2.4), Temperature Cl. B, Humidity Cl. B, Vibration Cl. A and EMC Class B
Environment
ETSI EN 300 019: 2-1 (Class 1.2), 2-2 (Class 2.3) & 2-3 (Class 3.2) ROHS compliant
*) As part of CA0603.000 Flatpack S 3U Marine system Specifications are subject to change without notice
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User Guide • Smartpack S Controller
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DESIGN STANDARDS
The Smartpack S Controller
Firmware Upgrade Controller Upgrade of the Smartpack S controller’s firmware, while the system is live, is performed via the controller’s Ethernet port, using the “Eltek Network Utility” program (EVIPSetup.exe) to transfer the firmware file to the controller. Upgrading the firmware does not delete or change any of the configuration and calibration values stored in the controllers. You can upgrade the Smartpack S controller’s firmware using the following method. WebPower
(Web-based user interface)
Ethernet cable (LAN)
Smartpack S Controller
Figure 6. Example of Smartpack S controller’s firmware upgrade via PC Do following: • Slide out the controller’s display module Refer to chapter 'Accessing the Controller’s Ethernet Port' on page 8 • Connect a PC to the Smartpack S controller plugging one end of a standard Ethernet cable to the PC and the other end to the controller’s Ethernet port • Start “EVIPSetup.exe”, the “Eltek Network Utility” program in the PC • Select the Smartpack S controller; using the EVNU program, check correct MAC and IP address and the correct firmware file Refer to topic 'Controller Access — Via Stand-alone PC' on page 15 • Click on the “Update Software” button in the EVNU program
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For more detailed description, browse and search through the Functionality Description Help file (or 350020.073) or WebPower Online Help file.
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The Smartpack S Controller
Overview LAN Devices and Firmware Files (PC - S19 Format)
The “Eltek Network Utility” program will transfer the specific firmware file (s19-format) from a LAN connected computer to the device (or hardware platform). LAN Device
File Name (examples)
File Type
Smartpack S
Smartpack S_(part #)_(version #)_APP.s19
Firmware upgrade Controller & embedded Web Adapter
Smartpack2 Master
SmartPack2_Master_405006.009_1.3_APP.s19
Firmware upgrade Controller & embedded Web Adapter
Compack
ComPack_xx.xx_APP.s19
Firmware upgrade Controller & embedded Web Adapter
Smartpack (Part 242100.113)
Rev4.2_SB70WebPower_APP.s19
Firmware upgrade embedded Web Adapter
Smartpack (Part 242100.118, HW v2)
WebPower_MCF5208_43_APP.s19
Firmware upgrade embedded Web Adapter
Smartpack (Part 242100.118, HW v3)
WebPower_MCF5235_43_APP.s19
Firmware upgrade embedded Web Adapter
WebPower Adapter SB72
Rev4.2_SB72WebPower_APP.s19
Firmware upgrade Web Adapter (stand-alone with Smartpack)
WebPower Adapter SB72
Rev2.0_SB72WebPower_APP.s19
Firmware upgrade Web Adapter (stand-alone with Aeon Gold)
WebPower Adapter SB72-512
WebPower_SB72-512_20_APP.s19
Firmware upgrade Web Adapter (stand-alone with Aeon Gold)
WebPower Adapter SB72
Rev2.0_SB72WebPower_APP.s19
Firmware upgrade Web Adapter (stand-alone with MCU)
WebPower Adapter SB72-512
WebPower_SB72-512_20_APP.s19
Firmware upgrade Web Adapter (stand-alone with MCU)
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The “xx.xx” refers to the firmware file’s version number.
About Power System Configuration
3. About Power System Configuration The Eltek DC power supply system’s functionality represents a vast set of functions, characteristics or capabilities implemented in the hardware and software of the controllers, control units and nodes connected to the system’s CAN bus. You can use following types of user interfaces to access the functions and parameters: • The controllers’ front panel keypad using software menus and submenu options • A standard web browser to access the WebPower firmware, a platform-independent graphical user interface (GUI) built-in the controllers • The PowerSuite program A PC application run on computers using MS Windows operating systems
Logical Groups or Menu Options All the mentioned functions, characteristics and parameters are fully configurable, and are organized in following system-oriented logical groups: • Power System • Mains • Generator • Rectifiers • Battery • Load • Control System Also, these functions, characteristics and parameters are presented in following task-oriented logical groups: 1. System Status 2. System Configuration 3. Alarm Configuration 4. Commands 5. Logs and Reports 6. Statistics 7. Commissioning 8. Up/Download
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For detailed functionality description, browse and search through the Functionality Description Help file (or 350020.073) or WebPower Online Help file.
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About Power System Configuration
1 - System Status options Configuration changes are not allowed at System Status level. To make changes you have to access the System Configuration options, the Alarm Configuration options or similar. This logical group presents the important system parameters, which indicate the status of the power system, such as number of battery banks, voltage, current, temperatures, fuse status, inputs and outputs status, and many similar parameters. The presented parameters are organized in system-oriented groups: Power System, Mains, Generator, Rectifier, etc. Refer to these topics (Mains, Rectifiers, etc.) for more information about the System Status parameters.
2 - System Configuration options The options in this logical group let you change all the relevant system parameters, values and characteristics, such as temperature scales, system polarity, language, system voltages, rectifiers and battery related values, and many similar parameters. Configuration changes are allowed at this level, using a Pin-Code. Notice: The default Service Access Level password or Pin-Code is <0003>. We strongly recommend changing the passwords as soon as the power system is installed.
The parameters are organized in system-oriented groups: Power System, Mains, Generator, Rectifier, etc. Refer to these topics (Power System, Mains, Rectifiers, etc.) for more information about the System Configuration parameters.
3 - Alarm Configuration options All the power system’s alarms are fully configurable, and are implemented using Alarm Monitors (software modules). These software modules monitor input signals and logical states, and raise alarms when the signals reach certain limits or values. Read more about 'Alarm Monitors' on page 27. The options in this logical group (the Alarm Configuration options) let you configure all the limits, values, etc. for the system’s Alarm Monitors. Configuration changes are allowed at this level, using a Pin-Code.
The available Alarm Monitors are organized in system-oriented groups: Mains, Generator, Rectifier, Load, etc.
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Notice: The default Service Access Level password or Pin-Code is <0003>. We strongly recommend changing the passwords as soon as the power system is installed.
About Power System Configuration
Refer to these topics (Mains, Rectifiers, etc.) for more information about the available Alarm Monitors parameters. Read also the topic 'Typical Parameters for Alarm Monitors' on page 29.
4 - Commands options The options in this logical group let you issue or activate specific commands, such as resetting manual alarms, deleting the event log, starting battery tests, etc. Issuing commands is allowed at this level, using a Pin-Code. Notice: The default Service Access Level password or Pin-Code is <0003>. We strongly recommend changing the passwords as soon as the power system is installed.
The commands are organized in following groups: • System Commands • Battery Commands
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• Outputs Test Read about 'Output Test Commands' on page 35.
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About Power System Configuration
5 - Logs and Reports options The options in this logical group collect and present the system log, battery log, report of active alarms, etc. The logs and reports are organized in following groups: • Active Alarm Log • Event Log • Battery Test Log • Inventory Report Active Alarms Log You can browse through the stored system alarm messages (or alarm log). The controller’s alarm log may store up to 1000 chronological events. Each log entry contains event text, event action, time and date. When the log is full, the oldest value is overwritten. The log is stored in EEPROM. Example of alarm log in Smartpack S Controller’s submenu: Logs/Report > Active Alarms #
Description
Value
Limit
Alarm Group
Output
BatteryTemp 1.1
42
30
----
---
SymmVolt 1.1
12,91
1,50
Alarm Group 15
----
RectifierError
1
1
Minot Alarm
-----
Note
-----------
Event Log The Event Log is a record of system related events automatically registered by the system controller. Example of Event Log in Smartpack S Controller’s submenu: Logs/Report > Event Log #
Date and Time
Description
Event
yyyy.mm.dd hh:mm:ss
RectifierError
MinorAl:On
yyyy.mm.dd hh:mm:ss
SymmVolt 1.4
MajorAl:On
yyyy.mm.dd hh:mm:ss
LVD close
Info:On
yyyy.mm.dd hh:mm:ss
Door alarm
MajorAl:Off
yyyy.mm.dd hh:mm:ss
OutdoorTemp 81.1
Info:Off
Note
----
Battery Test Log The Battery Test Log is displayed in a results table; each row of data represents a battery test. Also, the battery quality, calculated by completed battery tests, and other test parameters are displayed.
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You can also save the Even Log to a storage media -- read about 'Up/Download options (SD Card)' on page – or use WebPower or PowerSuite to delete, print and save the log to a file in your computer.
About Power System Configuration
Example of Battery Test Log table displayed in Smartpack S Controller’s submenu: Logs/Report > Battery Test Log #
StartTime
Durat.
Typ
Descr
Amp
Q%
EndV
Note
09:58
34
Manual
-----------------
-68
70%
45.49
----------------
Using WebPower or PowerSuite you can also display the test results for a battery test in a line graph. Inventory Report The Inventory Report presents information that describes the power system, the site’s name , serial number, installation and service dates, software name, etc. Example of Inventory Report table in Smartpack S Controller’s submenu: Logs/Report > Inventory Report #
Description
Note
Company Site Model Install Date Serial N Service Date Responsible Message 1 Message 2 (Installed HW and SW info, part #, serial #, version #, etc.)
6 - Statistics options This logical group collects and presents relevant system data and calculated statistics, such as average results, peak values, etc. Example of the Statistics table available in Smartpack S Controller’s submenu: Statistics #
Description
Reset
Average
Peak
BatteryVoltage
No
52,48
52,61
BatteryCurrent
No
-35
0
Battery Temp
No
41
0
Load Current
No
35
50
Rectifier Current
No
75
120
Mains Volt 1
No
225
235
Note
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7 - Commissioning options This logical group presents a generic description of the steps required to carry out commissioning tasks of the power system. Refer also to the system’s user documentation, and to the Commissioning Procedure pull-out list in the system’s quick start guide.
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About Power System Configuration
8 - Up/Download options (Data Storage Device) The options in this logical group let you upload firmware from the controller’s data storage device to connected controllers and control units, as well as download or save system related logs, etc. to the data storage device. Notice: The Smartpack2 Master controller uses an external SD card as data storage device, and the Smartpack S controller uses embedded Flash Memory.
In addition to firmware, this group’s options offer you the possibility of uploading and saving system configuration files to controller’s data storage device. Uploading and downloading is allowed at this level, using the Pin-Code for the Service Access Level. Notice: Using the WebPower or PowerSuite you can also up/download to other storage media (e.g. computer hard discs)
• Save Event Log (system related log) A command that saves to the controller’s data storage device a log of power system events automatically registered by the system controller. Read about 'Logs and Reports options' on page 22 • Save Data Log (control unit related log) A command that saves to the controller’s data storage device a log of key system data (voltages, current and temperature values) registered by the system controllers, or by other connected control units (e.g. I/O Monitor, Mains Monitor) • Save Energy Log (system related log) A command that saves to the controller’s data storage device a log of the power system’s energy usage, (Wh). • Save /Load Config A command that saves to the controller’s data storage device a binary formatted file which contains the controller’s or any connected CAN unit’s System Configuration, with all the specific parameters and settings. Also, you can upload a similar, specific System Configuration file to the controller or to any connected CAN unit, e.g. for automatic configuration of specific functions The “nn” in the file name specifies the unit’s CAN bus address.
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The Up- and Download options are organized in following groups:
About Power System Configuration
• Software Upgrade which offers you to upgrade the firmware in connected controllers and control units, by uploading files stored in the controller’s data storage device. Read topic 'SD Card Storage - Overview Firmware Files (Binary Format)' on page 25, or topic 'Flash Memory Storage' on page 26 Example of some of the available options in controller’s submenu: Up/Download > Software Upgrade #
Description
SW Info
Compack 11
405006.009
0A.M
Note
Smartpack1
402073.009
3.05E
I/O Unit 1
402088.009
3.01
SD Card Storage - Overview Firmware Files (Binary Format)
You can store binary files in the Smartpack2 Master controller’s SD card (data storage device) and use them for firmware upgrading of controllers and control units, as well as for exporting and importing configuration files. Notice: All firmware upgrade and configuration files stored in the SC card must have specific file names.
The SD card uses the 8.3 file name format. Before using the files stored SD card, you must rename them, so that they conform to the specific file names described below. For example, if you receive the file “SmartPack2_Basic_405007.009_V1.1.mhx” to upgrade your Smartpack2 Basic controller firmware to version 1.1, you must first rename the file to exactly “SP2BAS.MHX”, then copy the file to the SD card and finally insert the SD card in the Smartpack2 Master controller to start the firmware upgrade process.
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#
CAN Node
File Name
File Type
CAN Node Type
Smartpack2 Master
SP2MAST.BIN
Firmware upgrade
Smartpack2 Basic
SP2BAS.MHX
Firmware upgrade
Controller Controller
Smartpack
SP.MHX
Firmware upgrade
Controller
Smartnode
SMARTNOD.MHX
Firmware upgrade
Control Unit
Battery Monitor
BATTMON.HEX
Firmware upgrade
Control Unit
Load Monitor
LOADMON.HEX
Firmware upgrade
Control Unit
AC Mains Monitor
MAINSMON.HEX
Firmware upgrade
Control Unit
I/O Monitor
IO_UNIT.HEX
Firmware upgrade
Control Units: I/O Monitor, Monitor2 & Monitor3
Any node
UNIT_aa.HEX
Configuration File (Save/Load)
All types
The “aa” refers to the CAN bus address or ID number. E.g. “UNIT_82.HEX” could be the configuration file for I/O Monitor with CAN bus address 82.
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User Guide • Smartpack S Controller
About Power System Configuration
When upgrading the firmware of controllers and control units — if several units of the same type are connected to the CAN bus — the Smartpack2 Master controller will request you to specify the CAN bus ID number of the unit to upgrade. Flash Memory Storage
You can store files in the Smartpack S controller’s embedded Flash Memory (data storage device) and use them for firmware upgrading of controllers and control units, as well as for storage of logs, language codes, and for exporting & importing configuration files. When upgrading the firmware of controllers and control units — if several units of the same type are connected to the CAN bus — the Smartpack S controller will request you to specify the CAN bus ID number of the unit to upgrade. FTP Client The files stored in the controller’s Flash memory are also accessible from a computer, via the FTP client embedded in the controller’s web-based user interface. NOTICE: You must use the “Admin” log in account, to be able to use the embedded FTP client.
An external FTP client, such as e.g. “FileZilla” (freeware) — running on a computer connected to the controller’s Ethernet port — can also be used to access the files on the controller’s embedded Flash memory. WARNING: It is not recommended to use the FTP client embedded in Windows Explorer.
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WARNING: Before uploading files to the Flash memory (4MB), check that there is enough storage space. Also, consider deleting files that are no longer necessary.
About Power System Configuration
Alarm Monitors Alarm monitors are software modules used by the system controller to measure system internal and external input signals or logical states. When an alarm monitor is enabled, it compares the measured parameter with preprogrammed values or limits, and raises an alarm in the event of the measured parameter reaching one of the limits. When this event occurs, the alarm monitor stores the event in the Event Log, initiates an internal action and activates an output group. Internal pre-programmed actions may be battery current limiting, boost inhibiting or similar. The generated alarm activates a pre-programmed group of relay outputs (an alarm output group, AOG). Enable AOG1
Input Signals
Minor Low Limit Major Low Limit Internal Actions Event Log display
AOG2
AOGn
Alarm Relay Outputs
Major High Limit Minor High Limit
Alarm Output Groups
Alarm Monitor
AOGm
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The alarm monitors’ most commonly used configuration parameters are: (Refer to the “Alarm Monitor dialog boxes” topic in PowerSuite Help) • Type of input The measured Input Signal can be analogue (e.g. a voltage), logical (e.g. an open or close contact) and numeric (e.g. number of rectifiers, % remaining capacity, etc.) • Alarm Monitor activation You have to Enable the alarm monitor so that it functions • Type of alarm reset You can select whether the alarm generated by monitor can be reset manually, or automatically (when the event that caused the alarm is no longer true)
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User Guide • Smartpack S Controller
About Power System Configuration
• Hysteresis and Time delay When the input signal has reached a certain limit or criteria for a certain period of time, the alarm monitor raises an alarm. This period of time is called Time delay. You can also enter a hysteresis value to prevent the alarm monitor from unwanted rapid “switching”, when the input signal is around the limit or criteria. Alarm is raised Major High Limit Hysteresis
t
Input Signal
For example: A MajorHigh Limit is set to 57.00VDC, with a Hysteresis of 0.10VDC and a Time delay of 5 seconds. An input signal of 57.08VDC lasting 3 seconds will not cause the alarm monitor to raise an alarm. The alarm will only be generated when the input signal is over 57.00VDC for a longer period of time than 5 seconds (the Time delay). The alarm will only be switched off when the input signal is lower than 56.90VDC (the hysteresis). • Monitored Limits and Events Analogue and numeric alarm monitors compare the measured input with from one to four user-defined values or limits; two above normal value (Major High and Minor High) and two below normal value (Minor Low and Major Low). The type and number of internal actions (events) are usually defined from factory. Logical alarm monitors only compare the measured input signal with a logical state (normally open or close). The user can define the alarm group that the monitor will activate when the input signal is not in the normal state. • Alarm output groups For each value or limit, you can select which alarm output group (AOG) the alarm monitor will activate in the event the measured input reaches the specific limit • Measured Average Value The alarm monitor stores all input signal measurements and performs average calculations every minute. Then, the monitor continuously displays the input signal average value, and the period of time the input signal has been measured. You can restart the monitor’s average calculations.
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Time Delay
About Power System Configuration
• Measured Peak Value The alarm monitor stores all input signal measurements. Then, the monitor continuously displays the input signal peak value, since the measurements started. You can restart the monitor’s peak value measurements. In addition, you can configure the alarm monitors with a description of the alarm monitor and other configuration parameters. Read also the “Alarm Monitor dialog boxes” topic in PowerSuite Help.
Types of Alarm Monitors The power system’s controller uses following types of alarm monitors, determined by the monitor’s type of input signal: • Logical Alarm Monitors (L1) (monitor logical states such as Open/Close or Yes/No) • Numeric Alarm Monitors (N1, N2%) (monitor numeric values such as the number of rectifiers, errors, the % battery capacity, etc) • Analogue Alarm Monitors (A2, A4) (monitor analogue values such as voltage, current, etc) • Special Alarm Monitors (LVD) (monitor the battery voltage and controls the LVD contactors) Analogue and numerical alarm monitors compare the measured input with from one to four user-defined values or limits; two above normal value (Major High and Minor High) and two below normal value (Minor Low and Major Low). Logical alarm monitors only compare the measured input signal with a logical state (normally open or close). The user can define the type of event the monitor activates when the input signal is not in the normal state. Using PowerSuite, you can change the default alarm monitor’s name (Description). This is useful for alarm monitors of the type “ProgInput X.Y”, but you should be careful changing the name of other system alarm monitors. Read also the “Alarm Monitor dialog boxes” topic in PowerSuite Help.
Typical Parameters for Alarm Monitors
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The power system’s controller uses following types of alarm monitors, determined by the monitor’s type of input signal: • Logical Alarm Monitors (L1) • Numeric Alarm Monitors (N1, N2%) • Analogue Alarm Monitors (A2, A4) • Special Alarm Monitors (LVD)
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User Guide • Smartpack S Controller
About Power System Configuration
The examples below show typical configuration parameters for these alarm monitors. Parameters with “(x)” references in the Note column are described in more detail at the end of this chapter. Parameters for Logical Alarm Monitors (L1) Example to monitor logical states such as Open/Close or Yes/No. #
Description
Value
Monitor – Enable/Disable? Manual Reset
Unit/Label
Disabled
Hysteresis
000
TimeDelay
7
MinorHigh AlarmGroup
Enable
Note Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a) (not applicable)
Seconds
Major Alarm
Selects among delay time options (b) Selects the alarm group to activate
Parameters for Numerical Alarm Monitors (N1) Example to monitor numeric values such as the number of rectifiers, errors, etc. #
Description
Value
Monitor – Enable/Disable? Manual Reset
Unit/Label
Enable
Disabled 0000
Units
TimeDelay
2
Seconds
MajorHigh AlarmLevel
001
Units
MajorHigh AlarmGroup
Major Alarm 001
MinorHigh AlarmGroup
Minor Alarm
Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a)
Hysteresis
MinorHigh AlarmLevel
Note
(not applicable) Selects among delay time options (b) Upper limit Selects the alarm group to activate
Units
Lower limit Selects the alarm group to activate
Parameters for Numerical Alarm Monitors (N2%) Another example to monitor numeric values such as the percent of battery capacity, etc. Description Monitor – Enable/Disable? Manual Reset
30
Value
Unit/Label
Enable
Disabled 2
%
TimeDelay
10
Seconds
MajorHigh AlarmLevel
95
%
MajorHigh AlarmGroup
Major Alarm 80
MinorHigh AlarmGroup
Minor Alarm
Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a)
Hysteresis
MinorHigh AlarmLevel
Note
(b) Selects among delay time options (b) Upper limit Selects the alarm group to activate
%
Lower limit Selects the alarm group to activate
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#
About Power System Configuration
Parameters for Analogue Alarm Monitors (A2) Example to monitor analogue values such as voltage, current, etc with 2 limits. #
Description
Value
Monitor – Enable/Disable?
Unit/Label Enable
Manual Reset
Disabled 100
Amp
TimeDelay
5
Seconds
MajorHigh AlarmLevel
5000
Amp
MajorHigh AlarmGroup
Major Alarm 4000
MinorHigh AlarmGroup
Minor Alarm
Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a)
Hysteresis
MinorHigh AlarmLevel
Note
(b) Selects among delay time options (b) Upper limit Selects the alarm group to activate
Amp
Lower limit Selects the alarm group to activate
Parameters for Analogue Alarm Monitors (A4) Example to monitor analogue values such as voltage, current, etc with 4 limits. #
Description
Value
Monitor – Enable/Disable?
Unit/Label Enable
Manual Reset
Disabled
Note Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a)
Hysteresis
10
Volt AC
(b)
TimeDelay
7
Seconds
Selects among delay time options (b)
MajorHigh AlarmLevel
280
Volt AC
Major High upper limit
MajorHigh AlarmGroup
Mains Alarm
MinorHigh AlarmLevel
260
MinorHigh AlarmGroup
Mains Alarm
Selects the alarm group to activate Volt AC
MinorLow AlarmLevel
100
MinorLow AlarmGroup
Mains Alarm
MajorLow AlarmLevel
80
MajorLow AlarmGroup
Mains Alarm
Minor High upper limit Selects the alarm group to activate
Volt AC
Minor Low lower limit Selects the alarm group to activate
Volt AC
Major Low lower limit Selects the alarm group to activate
Parameters for Special Alarm Monitors (LVD) Example to monitor the battery voltage and control the LVD contactors. #
Description
Value
Monitor – Enable/Disable?
Unit/Label
Enable
Note Activates or deactivates the alarm monitor
MainsIndependent Enable/Disable?
Enable
(c)
Temp. Dependant Enable/Disable?
Enable
(d)
Disconnect Voltage [V]
43,00
(e)
Reconnect Voltage [V]
48,00
(f)
Delay After Disconnect [seconds]
000
AlarmGroup
LVBD
Selects among delay time options (g)
Selects the alarm group to activate Minor Low lower limit Selects the alarm group to activate Major Low lower limit
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Selects the alarm group to activate
The LVD alarm monitors “observe” that the battery voltage (input signal) is within limits, otherwise they activate the LVD contactors (alarm group).
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About Power System Configuration
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a. Manual Reset The DC power system can be configured with automatic or manual alarm reset. When Manual Alarm Reset is enabled -- and the alarm condition no longer exists -- the operator must reset the alarm manually, via the power systems user interface (web GUI or controller’s front keys). When the Manual Alarm Reset is disabled, then the Automatic Alarm Reset is enabled (default). In this case, when an alarm condition no longer exists, the main controller will automatically reset the alarm, by deactivating the alarm lamps and relays to indicate that normal operation is established. b. Hysteresis and Time Delay Read also topic 'Alarm Monitors' on page 27 c. Mains Independent Check this option if you want that the LVD alarm monitor will reconnect the LVD contactor when the rectifier system output voltage reaches the Reconnect Voltage limit, regardless whether Mains is ON or OFF. For example, this is possible using an additional primary supply. Uncheck this option (Mains dependent) if you want that the LVD alarm monitor will NOT reconnect the LVD contactor until Mains is ON again. d. Temperature Dependent Used with LVD contactors that disconnect the battery bank (LVBD). Check this option if you want that the LVD alarm monitor will reconnect the LVBD contactor when the battery temperature is lower than the temperature limit configured in the “BatteryTemp” alarm monitor. e. Disconnect Voltage Enter a numeric value for the battery voltage drop-down limit. When -after a Mains failure -- the battery voltage gradually drops down to this limit; then the alarm monitor raises the alarm and trips the LVD contactor. f. Reconnect Voltage Enter a numeric value for the battery voltage reconnection limit. When the Mains supply is ON again, the rectifier system output voltage increases to this limit; then the alarm monitor will reconnect the LVD contactor. g. Delay Time after Disconnect Enter the Time delay or number of seconds the LVD contactor has to be tripped or disconnected, before the alarm monitor is allowed to reconnect the LVD contactor
About Power System Configuration
Alarm Output Groups An Alarm Output Group (AOG) is a user defined software assignment that consists of grouping together all the outputs that always are activated at the same time. The outputs -- alarm relay outputs and or latching contactors (LVLD and LVBD) – are distributed among the power system’s controllers and control units. In order to activate the alarm relay outputs and latching contactors (LVLD and LVBD) in the DC power supply system, you have to assign them to output groups (AOG). Output relay assignment and output relay mapping are similar terms, synonyms.
AOG2
AOGn
Alarm Relay Outputs
Alarm Output Groups
AOG1
AOGm
Read also the “Alarms Overview Outputs tab” topic in PowerSuite Help. The DC power supply system uses at least 20 different alarm output groups (AOG); 18 for assignment of alarm output relays, and 2 or more for assignment of LVD latching contactors. Usually, the first seven alarm output groups have alarm relay outputs already assigned to them from factory (Factory Default Settings). Typically, alarm output groups 8 through 18 are listed as “Alarm Group 8”, “Alarm Group 9”… to “Alarm Group 18”, but they have no alarm relay outputs assigned. Alarm output groups “LVBD OG” and “LVLD1 OG” have usually LVD battery and load latching contactors assigned from factory. Notice: Usually, most controllers and I/O Monitors are physically equipped with relay outputs. The outputs of Smartnode control units are telephone numbers, instead of relay outputs. The assignment procedure is the same, but you group the phone numbers and assign them to Alarm Output Group.
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Read also topic “Control Unit Modem Callback Setup tab” in PowerSuite Help.
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User Guide • Smartpack S Controller
About Power System Configuration
The example below shows typical Alarm Output Group assignment in a Smartpack S-based system. Alarm Configuration > Outputs #
Description, Alarm Groups
1
2
3
4
5
6
1
Major Alarm, AOG
Output
2
Minor Alarm, AOG
3
Mains Alarm, AOG
4
Fuse Alarm, AOG
5
High Battery Alarm, AOG
6
Low Battery Alarm, AOG
7
Rectifier Alarm, AOG
8
Gen-Set AOG
9
Alarm Group 9
10
Alarm Group 10
---
---
Alarm Group 17
17 18
OutpBlocked, AOG
19
LVBD, AOG
20
LVLD, AOG 1
-----
-----
-----
LVBD
LVLD1
Note
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In the example above, • Alarm relay output 1 is used for external common alarm signaling • Alarm Output Group 18, “OutpBlocked, AOG” If an external warning is necessary, you can assign output relays to the “OutpBlocked, AOG” group, e.g. to activate a lamp or alarm bell when the alarm output relays are blocked. Read more in topic 'Alarm Outputs Isolation (Output Blocked)' on page 35 • Alarm Groups 9 through 17 are unused, and can be assigned when required
About Power System Configuration
Output Test Commands This logical subgroup lets you issue or activate specific commands to test the activation of the alarm output relay contacts. For example, following commands might be available in Smartpack S Controller’s submenu: Commands > Output Test #
Description
Action
Output Relay # 1
Unit/Label No
Output Relay # 2
No
Output Relay # 3
No
Note Tests alarm relay number 1
Output Relay # 4 Output Relay # 5 Output Relay # 6
The Output Test functionality enables to test and verify the circuits connecting external equipment to the power system’s alarm relay outputs. The Output Test command will toggle the alarm relay contacts -- regardless of the position they are at the moment -- for a certain period of time (entered in the “Output Test Timeout (sec)” in PowerSuite). Issuing commands is allowed using a Pin-Code. Notice: The default Service Access Level password or Pin-Code is <0003>. We strongly recommend changing the passwords as soon as the power system is installed.
Alarm Outputs Isolation (Output Blocked)
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When the user activates the “OutpBlocked” command, system alarms will NOT trigger any alarm output group (similar to relay isolation), except for the “OutpBlocked, AOG” group, which is always Alarm Output Group 18. If an external warning is necessary, you can assign output relays to the “OutpBlocked, AOG” group, e.g. to activate a lamp or alarm bell when the alarm output relays are blocked. The “OutpBlocked” command will reset all alarm output groups to normal status, and possible new alarms will NOT trigger any alarm output groups (output relays activation is blocked), except for AOG 18. Also, this command will always activate Alarm Output Group 18 to facilitate external warning of this function being active.
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User Guide • Smartpack S Controller
www.eltek.com Headquarters: Eltek Visitor address: Gråterudveien 8, 3036 Drammen, Norway Phone: +47 32 20 32 00 Fax: +47 32 20 32 10
Monitoring and Control Units Flatpack S DC Power Supply Systems
350030.013
SAFETY and ENVIRONMENTAL PRECAUTIONS
The product warranty becomes invalid if the following safety precautions are not followed during handling, installation, commissioning and general use/operation of Eltek DC power supply system.
356800.183, 3v1
DC Power Supply Systems
General Precautions
!
CAUTION: Even though the product incorporates protection circuitry and other safeguards, it can be damaged, perform poorly or have a reduced lifetime if it is exposed to incorrect treatment during transport, installation or service. Always handle the equipment using proper lifting techniques, do not roll, climb or drill hole in the cabinets or enclosures.
Device Hazard
WARNING: Opening the equipment may cause terminal injury — even if the mains AC supply is disconnected. Hazardous voltages may be present inside, as large capacitors may still be charged.
G1
G2
Electric Shock
Environmental Precautions sss
Ventilated Hot Surface
Current Surge Protection
Humidity & Dust Protection
CAUTION: To avoid damage the equipment, keep objects clear of system ventilation inlets, outlets and system fans, if any, ensuring the airflow through the units is not obstructed, and that the fans rotate freely. Use caution with rectifiers, as they can reach extreme temperatures under load and normal operation.
WARNING: The installer/user is responsible for ensuring that the DC power system is not damaged by current surges, overvoltages, etc. caused by external transients, lightning, electrostatic discharge, etc. To avoid damage and obtain the expected system reliability, it is mandatory to always install SPDs in Eltek’s power supply systems. Follow the instructions given in “Guidelines for Lightning and Surge Protection”, doc. 2024623. WARNING: The electronics in the power supply system are designed for indoor, clean environment. When installed in outdoor enclosures, it is important to keep the door closed during operation, and replace the filters on a regular basis. Indoor installations in dusty or humid areas require appropriate air filtering of the room, or filtering of the air entering the DC power system. Follow the instructions given in “Generic Guidelines Environmental Protection.”, doc. 2038879
E1
E2
E3
Precautions during Installation
!
CAUTION: Read the user documentation carefully before installing and using the equipment, as installation and operation is to be performed as described in it. Always tighten screws and bolts with the torque values recommended in the documentation. For safety reasons, the commissioning and configuration of the equipment is only to be performed by Eltek’s personnel or by authorized and qualified persons.
!
CAUTION: The installer is responsible for ensuring that the EMC properties of this product/ system do not deteriorate during installation, and that it is performed in accordance with applying regulations.
Qualified Personnel
EMC, NEC/CEC Regard
!
I1
I2
Installations in USA and Canada must comply with NEC/CEC requirements. CAUTION: Before you start the electrical installation, you must always disconnect all external AC supply fuses, as well as internal battery and load fuses/ breakers, if any.
I3
Device Hazard
WARNING: For safety reasons (high leakage current / high touch current) you must always connect the AC earth wire (PE) to the terminals, before you connect the AC input cable(s). Electric Shock
I4
The batteries, if any, represent a major energy hazard. To avoid short-circuit of battery poles, you must always remove metallic objects — uninsulated tools, rings, watches, etc. — from the vicinity of the batteries. WARNING: 60V DC power systems are only to be installed in Restricted Access Locations (RAL). Access must be limited by use of tool, i.e. lock and key.
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User Guide • Smartpack S Controller
350030.013, 1v0-2012-06
Electric Shock
I5
Information in this document is subject to change without notice and does not represent a commitment on the part of Eltek. No part of this document may be reproduced or transmitted in any form or by any means — electronic or mechanical, including photocopying and recording — for any purpose without the explicit written permission of Eltek. Copyright ©: Eltek, 2012
Eltek’s Part Number:
350030.013, 1v0-2012-06
Doc No: 350030.013
242100.410
Smartpack S Controller
Issue 1.0, 2012 Jun
Published 2012-07-05
mafeno
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User Guide • Smartpack S Controller
Table of Contents 1.Introduction........................................... 5 About this Guide........................................................ 5 System Diagram — Flatpack S Power System.............................. 5
2.The Smartpack S Controller.............................. 6 Key Features........................................................... 6
Installing Smartpack S Controllers...................................... 7 Removing Smartpack S Controllers............................................7 Mounting Smartpack S Controllers............................................7 Mounting or Removing Blind Panels............................................7 Accessing the Controller’s Ethernet Port......................................8
Location of Connector, Communication Ports............................ 9 Connection Drawing..................................................10
CAN Bus Termination...................................................11 CAN Bus Cabling........................................................... 11
Configuration........................................................12 CAN Bus Addressing....................................................12
Front Panel Operation.................................................13 Graphical Display.......................................................13 Front Keys.............................................................13 Software Menus.......................................................14
Controller Access — Via Stand-alone PC................................15 Technical Specifications...............................................16 Firmware Upgrade Controller..........................................17 Overview LAN Devices and Firmware Files (PC - S19 Format)................ 18
3.About Power System Configuration....................... 19 Logical Groups or Menu Options.........................................19 1 - System Status options.................................................. 20 2 - System Configuration options............................................ 20 3 - Alarm Configuration options............................................. 20 4 - Commands options...................................................... 21 5 - Logs and Reports options................................................ 22 6 - Statistics options....................................................... 23 7 - Commissioning options.................................................. 23 8 - Up/Download options (Data Storage Device).............................. 24 SD Card Storage - Overview Firmware Files (Binary Format).................. 25 Flash Memory Storage................................................... 26
Alarm Monitors........................................................27 Types of Alarm Monitors.................................................... 29 Typical Parameters for Alarm Monitors....................................... 29
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Alarm Output Groups...................................................33 Output Test Commands................................................35 Alarm Outputs Isolation (Output Blocked)................................35
Introduction
1. Introduction The advanced Smartpack S controllers are developed for Eltek’s Flatpack S system platform, suitable for small and medium telecom and industrial DC power systems.
About this Guide This booklet provides users of Smartpack S-based DC power systems with the required information for operating the system using the Smartpack S’s front panel. The booklet also describes the Smartpack S controller’s building blocks, external connections and technical specifications. Read also the generic and site specific documentation for your DC power system. For detailed functionality description, browse and search through the Functionality Description Online Help file (or 350020.073) or WebPower Online Help file.
System Diagram — Flatpack S Power System The generic Smartpack S (SP-S) distributed control system — used in Flatpack S PS systems — monitors and controls the whole system. The Smartpack S controller serves as the local user interface between you and the system, monitors and controls the power system’s internal wiring and supplies the CAN bus with power. Also, the controller provides the system with input monitoring and output controlling signals. The WebPower application enables system configuration via a standard web browser. Internet
WebPower
(Web-based user interface)
Flatpack S Power System
Ethernet cable (LAN)
Smartpack S Controller CAN bus
Internal System Monitoring and external I/O signals LVLD
R1 R2 LVBD AC Fuses, external (230VAC or 400VAC)
AC Mains supply selector
RX Flatpack S HE Rectifiers To suitable CAN nodes
AC Supply (Single- or 3-phase)
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Battery Fuses
Battery Bank
Load Fuses & MCBs DC Distribution
Telecom & Industrial Equipment
(Load)
DC Supply (24V, 48V or 60V)
Figure 1. Typical Flatpack S DC power supply system for telecom and industrial equipment, fed from external AC mains supply. It consists of rectifiers in power shelves, Smartpack S controller, DC distribution, etc.
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User Guide • Smartpack S Controller
The Smartpack S Controller
2. The Smartpack S Controller The Smartpack S controllers are compact, rich-featured, hot swappable, all-in-one powerful controllers, used in Smartpack S-based power supply systems. They serve as the local user interface between you and the power system. The Smartpack S controller covers all control and monitoring needs of small to medium telecom and industrial DC power systems. System status and configuration is fully available locally via the display, or via the Ethernet port both remote or locally. Designed for the Flatpack S system platform, the Smartpack S controller finds its way into many space restricted application. Used in the 1U high, 265 mm deep power racks, the Smartpack S controller offers comprehensive monitoring and control of a 2- 3 kW system occupying less than 6 liters.
Key Features
Read also chapter “Technical Specifications” on page 16, for more details.
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User Guide • Smartpack S Controller
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A wide range of features are implemented in the Smartpack S controller, as mentioned below: ◊ Graphical 2.2” TFT high contrast, high resolution color display for easy navigation ◊ Ethernet for remote or local monitoring and control via Web browser ◊ LEDs for local visual alarming (Major, Minor, Power ON) ◊ SNMP v.3.0 protocol with TRAP, SET and GET on Ethernet. Email of TRAP alarms ◊ 6 programmable relay outputs ◊ 6 programmable multi-purpose inputs (“digital inputs” or analog signals) ◊ Comprehensive logging ◊ Automatic battery monitoring and test ◊ Battery quality indication (based on test results) ◊ User defined alarm grouping (Boolean logic for grouped alarms) ◊ Uploading and downloading of firmware and configuration files via PC ◊ Buzzer for audio indication of alarm conditions and key pressure feedback
The Smartpack S Controller
Installing Smartpack S Controllers Removing Smartpack S Controllers
2
To remove the Smartpack S controllers, do following: 1. Unlock the controller by using a screwdriver to turn the locking screw ¼ of a turn clockwise to the unlocked position 2 Notice: the display unit is locked, and cannot be pulled out Locking Screw 2. Remove the controller by Controller’s using the rectifier’s handle to pull the module handle loose. Support from underneath before the unit cw is completely free 3. Mount blind panels in 1 unlock; pos 2 unused controller or rectifier locations display )
Mounting Smartpack S Controllers
2 (4) (Display)
To mount the Smartpack S controllers, do following: 1. Unlock the controller by using a screwdriver to turn the locking screw ¼ of a turn clockwise to the unlocked position 2 Notice: the controllers may be inserted in the Locking power shelf with the locking screw in both Screw locked and unlocked positions Controller’s handle ccw 3( lock, pos 1) 2. Insert the controller by cw sliding it fully into the power shelf, so that it 1( unlock; pos 2) makes proper contact. Support from underneath 3. Lock the controller by using a screwdriver to turn the locking screw ¼ of a turn counterclockwise to the locked position 1. Then, the controller will be securely locked in the shelf, or ready for transport Notice: the display unit is unlocked, and can be pulled out slightly to access the Ethernet port
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Mounting or Removing Blind Panels
Insert
Always mount blind panels in unused controller or rectifiers’ locations. Do following: Blind panel • To mount a blind panel insert the panel in an unused location Blind panel’s until the panel engages and locks into handle position Removing: • To remove a blind panel Push down and push the panel’s handle downwards and pull out to release pull out to release the panel
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User Guide • Smartpack S Controller
The Smartpack S Controller
Accessing the Controller’s Ethernet Port To access the Smartpack S controller directly from a stand-alone computer — or via a Local Area Network (LAN), if available —you have to connect an Ethernet cable from the computer to the controller’s Ethernet port. Refer to chapter “Location of Connector, Communication Ports” on page 9. Do the following to access the Ethernet port from the front: Smartpack S controller
Controller’s display unit (slid out)
Flatpack S Power System
(front)
1 ( lock, pos 1 Controller’s connection terminals
display )
2
(side)
Controller’s Ethernet port
1. Lock the controller (locking screw in locked position 1) 2. Slide the Smartpack S controller’s display unit slightly out 3. Connect the cable to the controller’s Ethernet port
The controller’s Ethernet port can be accessed from the power system’s front, for temporarily connections to a computer or LAN, e.g. to configure the system or upgrade the firmware. Locking Screw Position
Smartpack S Controller
Display Unit
1
Locked
Unlocked
2
Unlocked
Locked
Do the following to access the Ethernet port from the rear: Smartpack S controller
Controller’s display unit
Controller’s connection terminals
(front)
Flatpack S Power System (side) Controller’s RS232 & RS485 port
Controller’s Ethernet port
1. Remove the Smartpack S controller, while locking screw is unlocked position 2 2. Connect the cable to the controller’s Ethernet port, and fasten the cable 3. Insert the controller and lock it (locking screw in position 1)
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User Guide • Smartpack S Controller
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The Ethernet port can also be accessed from the power system’s rear, for more permanent connections of the system to a LAN. A dedicated Ethernet cable may be ordered from Eltek, when the rear cable entry to the controller becomes too tight.
The Smartpack S Controller
Location of Connector, Communication Ports For a complete list of signals, pin-out, etc, refer to chapter “Connection Drawing” on page 10. RJ-11 socket
(for RS232 or RS485 connection)
DIP switches (CAN ID address)
RJ-11 Pin-out
Function - Signal - Pinout RS485 A 1 RS485 B 2 RS232 TxD 3 RS232 RxD 4 na -5 signal GND 6
RJ-45 socket
(for Ethernet connection)
Customer I/O Terminals (side view)
X:* Pin 1+ X:* Pin 2– Configurable Sense Inputs (6) RJ-45 Pin-out
Function Ethernet Signal Pinout Transmit + 1 Transmit – 2 Receive + 3 Ground 4 Receive – 5 Ground 6 Ground 7 Ground 8
X:** Pin 6–
X:*** 1NO X:*** 1C X:*** 1NC Notice: Relay contacts shown with de-energized coil (Alarm)
Smartpack S Controller X:***** 6NC Alarm Relay Outputs (6)
Figure 2. Location of pluggable terminal blocks, RS232/RS485 port and Ethernet connector in the Smartpack S controller (the pluggable terminals may be black or green)
All the controller’s system connections to the system’s backplane are implemented via an edge connector, when inserting the controller in the power system.
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Notice that when using the RS232 / RS485 port, you must configure RS232 to COM1 and RS485 to COM2, e.g. via PowerSuite.
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User Guide • Smartpack S Controller
The Smartpack S Controller
Connection Drawing Use this drawing as a customer connection reference for all cabling. You find the exact location of connection terminals, plugs, DIP switches, jumpers, etc. by referring to chapter “Location of Connector, Communication Ports” on page 9. Connections Smartpack S Controller Customer Connections FUNCTION
SIGNAL
PIN-OUT
Smartpack S Controller
Customer Connections X:*
Input Circuit 2 Input Circuit 3
+ — + — + — +
Input Circuit 5 Input Circuit 6 Max. 0.5mm2 (20AWG) wire section (spring loaded terminals)
Config. Input 2 Config. Input 3
X:**
Input Circuit 4
X:*** NO Relay 1 C NC NO Relay 2 C NC
Config. Input 1
Config. Input 4 Config. Input 5 Config. Input 6
Alarm Relay Outputs
— + — + --
Programmable Inputs
Input Circuit 1
DIP Switches 1 2 3 4
X:**** NO Relay 3 C NC NO Relay 4 C NC X:***** NO Relay 5 C NC NO Relay 6 C NC
Alarm Circuit 1 Alarm Circuit 2
Alarm Circuit 3 Alarm Circuit 4
Alarm Circuit 5 Alarm Circuit 6 Max. 0.5mm2 (20AWG) wire section (spring loaded terminals)
RS232 or RS485 port RJ11, 6 pins
Ethernet port
RJ45, 8 pins
System Connections
(Via edge connector to the system’s backplane)
Figure 3. Connection Drawing for Smartpack S controller The configurable inputs 1 through 4 operate in the range of max. – 10 to +10VDC, and are intended for great accurate measurements, e.g. for temperature sensing using an external temperature NTC probe. Also, these inputs are suitable for monitoring other sensors (of pressure, humidity, etc.) that output 4mA to 20mA. An external 470 ohms resistor is then to be connected to the input’s terminals on the controller, in parallel with the sensor’s cables. The configurable inputs 5 and 6 operate in the range of 0 to 75VDC, and are intended for e.g. system voltage and battery symmetry measurements. All the 6 inputs may be configured as Auxiliary Switch (open/close, pull-up or pulldown), as temperature sense inputs with external NTC sensors, or as Clock inputs. Read also chapter “Technical Specifications” on page 16.
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User Guide • Smartpack S Controller
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The figure shows the position of the relay contacts when the PS system is in alarm mode of operation; the relay coils are then de-energized (fail-safe mode)
The Smartpack S Controller
CAN Bus Termination To ensure a correct bus communication and avoid data reflection, you must always terminate the CAN bus with two 120Ω resistors, one at each end of the line (60Ω bus impedance). Smartpack S-based DC power systems are shipped from factory with the CAN bus already terminated with 120Ω resistors. The CAN bus termination is implemented with a special RJ45 plug with built-in 120Ω end-of-line resistor. Internet
WebPower
(Web-based user interface) Ethernet cable (LAN) 120Ω End-of-Line Resistor
Smartpack S Controller
1 Internal System Monitoring and external I/O signals
CAN Bus cable
AC Mains Monitor
01
02
33
97
n
I/O Monitor
Battery Monitor
81
Flatpack S HE Rectifiers
Load Monitor
49
ID number
120Ω End-of-Line Resistor
Shunts
Current Monitoring Sense Inputs
Fuses
Fuse Monitoring Config. Inputs
Temp, Fan Speed Mon & Ctrl
Config Inputs AC Voltage & Current Sense Inputs
Battery string #1
Alarm Outputs NC-C-NO Config. Inputs
Flatpack S DC Power System (Telecom or Industrial App)
Figure 4. Example of CAN bus addressing and termination in a Flatpack S power system with Smartpack S-based control system and some CAN nodes connected the CAN bus When connecting more CAN nodes to the bus, you have to remove the CAN bus termination plug from one of the CAN bus ends, and plug it in one of the CAN ports on the last connected CAN node.
CAN Bus Cabling
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In addition to the two dedicated wires for communication, the CAN bus multi-wire cable must integrate wires for the CAN power supply and other signals. In standard industrial environments, the CAN bus can use standard cabling without shielding or twisted pair wiring. If very low interference (EMI) is required, a CAT-5 twisted-pair cable is recommended.
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User Guide • Smartpack S Controller
The Smartpack S Controller
Configuration By the default, Smartpack S-based power systems are shipped from factory with the controllers correctly installed and configured inside the power system.
CAN Bus Addressing The power system’s master controller dynamically software-assigns ID numbers to rectifiers. The master controller registers the rectifiers’ ID numbers — or CAN bus address (01, 02…) — together with their Serial Numbers (software assignment). Other control units make use of DIP switches for configuring their unique CAN bus ID number (hardware assignment). The Smartpack S controller’s ID numbers (1, 2…14) are assigned by DIP switches on the controller’s top, refer to chapter 'Location of Connector, Communication Ports' on page 9. A maximum of 14 Smartpack S controllers may be connected to the CAN bus. Smartpack S ID # Controller**
DIP Switch Position 1 —2 —3 —4
1st Controller
1
OFF—OFF—OFF—OFF
2nd Controller
2
ON —OFF—OFF—OFF
3rd Controller
3
OFF— ON—OFF—OFF
4 Controller
4
ON — ON—OFF—OFF
5th Controller
5
OFF—OFF—ON —OFF
6th Controller
6
ON —OFF— ON—OFF
7 Controller
7
OFF—ON— ON —OFF
8th Controller
8
ON — ON— ON—OFF
9 Controller
9
OFF—OFF—OFF—ON
10th Controller
10
ON —OFF—OFF—ON
11 Controller
11
OFF—ON —OFF—ON
12th Controller
12
ON —ON —OFF—ON
13 Controller
13
OFF—OFF—ON —ON
14th Controller
14
ON —OFF— ON —ON
th
th
th
th
th
Smartpack S controller's DIP switch configuration
ID <1>
(All Switches OFF)
Note: The controller’s ID # corresponds to the DIP switch’s binary value plus 1 ** The DIP switch positions above applies to all controllers, except for Smartpack2 Master and Compack controllers, which have unchangeable ID# 11 and 1 respectively
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Table 1. Smartpack S controller’s DIP switch addressing
The Smartpack S Controller
Front Panel Operation This chapter describes the Smartpack S controller’s keys and indicators, and how to operate the Smartpack S-based DC power system from the controller’s front panel.
Arrow keys
Smartpack S controller
“Alarm” LED lamp (red) “Warning” LED lamp (yellow)
“Enter” key
“Power” LED lamp (green) “Cancel” key
Figure 5. Smartpack S controller’s front keys and indicators
Graphical Display The Graphical Color Display — 2.2” TFT — is either in Status Mode (displays the system’s status) or in Menu Mode (displays the menu structure). The Smartpack S controller has the following LED indications: LED Indicator Illumination Status
Description
Power
OFF ON green
The controller has NO supply The supply is healthy
Warning
OFF ON amber
No Warning Warning (Minor alarm, Non-critical alarm)
Alarm
OFF ON red
No Alarm Alarm (Major alarm, Critical Alarm)
Table 2. Description of the Smartpack S controller’s LED illumination status
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Front Keys You can operate the power system navigating intuitively through the graphical menu structure via the following 4 front keys. We recommend using a pen or similar tool to press the keys, as they are small. • The Enter or Left arrow key When entering numbers, a short press of this key navigates to the left. A long press of this key to enter and save data • The Cancel or Right arrow key When entering numbers, a short press of this key navigates to the right. A long press of this key to cancel or abort data • The Up and Down arrow keys to navigate up- or downwards the menu icons, point at options and increase and decrease values
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User Guide • Smartpack S Controller
The Smartpack S Controller
Software Menus The Smartpack S-based system’s functionality is accessed via a network of software menus and submenus, enabling you to configure and control the whole power system from the controller’s front panel. When browsing the menus, the Menu Level Indicator shows the menu level you are in. Editing parameters is password protected, (default pin code <0003> should be changed). The display can be in Status Mode or in Menu Mode. System Parameters
Status Mode
Display more navigating Left or Right (Display area P)
System Status
Normal mode, Alarm mode, etc. (Display area S)
System Messages
Animated icons, keys to press, alarms, system time, etc (Multi-Info field, Display area M)
System in Normal Mode
System in Alarm Mode
Status Battery Bank Displayed in % or in Ah (Display area B)
To change from Status Mode to Menu Mode press on the Enter key
Animated System Messages (M) in Normal Mode Icon Enabled Function none Float Batt. Charging Battery Charging Battery Discharging Current Limitation Efficiency Management Generator running Batt. Boost Charging Battery Test Temp. Compensated Ch. Outputs Blocked When no battery bank installed, the icons are shown in Display area B
Chosen option Menu Icons Menu Names Menu Level Indicator hierarchical menus (Level 1)
Main Menu Options (Level 1) Scrollbar
Menu Mode
Chosen option (yellow text) Press “Enter” to display the Mains submenu Warning (minor alarm) Alarm (major alarm)
Menu Level Indicator hierarchical menus (Level 2)
Submenu “System Status” (Level 2)
Submenu “System Configuration” (Level 2)
Pin Code required for changing configured parameters (use the arrow keys to enter code). Default pin code <0003> (should be changed)
Menu Level Indicator hierarchical menus (Level 3)
From a PC’s web browser, via WebPower, or running the PowerSuite program, you can also access the complete system functionality, described in the programs’ Online Help.
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Example Submenu “Monitors Statistics” (Level 3)
The Smartpack S Controller
Controller Access — Via Stand-alone PC You can access the Smartpack S controller directly from a stand-alone computer, or via a Local Area Network (LAN) if available. Each controller is shipped with a unique Eltek MAC address stored inside the controller and marked on the controller’s label, and with the fixed IP address <192.168.10.20>. Do following to access the controller: 1. Start the “Eltek Network Utility” (EVNU) program (EVIPSetup.exe) 2. Connect the computer to the controller; (see page page 8) check its MAC address is displayed 3. Find the computer NIC’s IP address and subnet mask (network card) WebPower Tip: (Web-based user interface) using DOS command IPCONFIG, in a Command Prompt window Ethernet e.g. computer’s IP address <169.254.52.132> Subnet cable (LAN) mask <255.255.0.0> Smartpack S 4. Change the controller’s IP address and Network Mask Controller to be in the same range as the computer’s Tip: Using the EVNU program, 1. Select the controller, 2. Click in the “Configuration” button 3. Change e.g. from default <192.168.10.20><0.0.0.0> to IP address <169.254.52.133><255.255.0.0>, 4. Click on the “Enable Static IP” button
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Notice: Check that the IP address <169.254.52.133> is not used, e.g. issuing the DOS command: “Ping 169.254.52.133“ 5. Access the controller’s configuration pages in your Web browser, e.g. clicking the “Web Interface” button in the EVNU program 6. Log in with the account, 7. Change the controller’s Device Name After accessing the controller, you can configure and monitor the power system using a standard web browser (via WebPower) or via the PowerSuite program. PowerSuite’s newest version is always available on our FTP server. Contact your closest Eltek representative. For detailed functionality description, browse and search through the Functionality Description Help file (or 350020.073) or WebPower Online Help file.
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User Guide • Smartpack S Controller
The Smartpack S Controller
Technical Specifications Model
Smartpack S
Part number
242100.410
INPUT DATA Voltage (nominal)
10 - 75 VDC
Power Consumption, max - no relays energized max - all relays energized
TBD W TBD W
SYSTEM CONNECTIONS - SYSTEM MONITORS Voltage sense, system voltage support
12 VDC, 24VDC, 48VDC & 60VDC
Current sense, shunt support
0 - 20mV and 0 - 60mV
Battery fuse monitoring
Auxiliary switch NO/NC, Pull up/down
Load fuse monitoring
Auxiliary switch NO/NC, Diode Matrix Pull up/down
Ground fault detection
Simple bridge circuit detection
SYSTEM CONNECTIONS - LVD CONTROL Battery disconnect
1 (latched or non-latched supported)
Load disconnect
1 (latched or non-latched supported)
INPUTS AND OUTPUTS Digital configurations, Inputs #1-6
Auxiliary switch: NO/NC, Pull up/down
Analog configurations, Inputs #1-4
Analog Voltage[±0 - 10V] ±4-20mA current measurement (through external 470kΩ resistor) Temperature (for NTC probe)
Analog configurations, Inputs #5-6
Analog Voltage[0-75V] Symmetry measurement
Output configurations, Outputs #1-6 (alarms)
6x Relay–Dry/Form C Configurable Normally Open/Closed [Max capacity 75V/2A/60W]
USER INTERFACE Local
2.2” TFT 65k Colour display QVGA resolution 4 keys
Ethernet port
10/100 BASE-T HP Auto MDI/MDI-X IP protocols: HTTP / SSL, SNMP v3, MODBUS TCP and pComm UDP (PowerSuite)
Serial port
RS-232 or RS-485 on RJ11 connector Serial protocols (pending): MODBUS RTU, Modem Call-Back/SMS reporting (PSTN or GSM) and CSCP
GENERAL SPECIFICATIONS Dimensions (WxHxD)
72.2 x 43.0 x 220.7mm (2.8 x 1.7 x 8.7”)
Temperature Range
Operating -20 to +60˚C (-40 to 140˚F)
Electrical safety
UL 60950-1-3rd edition, EN 60950-1-3rd edition
EMC
ETSI EN 300 386 V.1.4.1 EN 61000-6-1 / -2 / -3 / -4 FCC Part 15 Subpart 109
Marine*)
DNV- OS-D202, Ch.2 Sev.4 (DNV 2.4), Temperature Cl. B, Humidity Cl. B, Vibration Cl. A and EMC Class B
Environment
ETSI EN 300 019: 2-1 (Class 1.2), 2-2 (Class 2.3) & 2-3 (Class 3.2) ROHS compliant
*) As part of CA0603.000 Flatpack S 3U Marine system Specifications are subject to change without notice
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DESIGN STANDARDS
The Smartpack S Controller
Firmware Upgrade Controller Upgrade of the Smartpack S controller’s firmware, while the system is live, is performed via the controller’s Ethernet port, using the “Eltek Network Utility” program (EVIPSetup.exe) to transfer the firmware file to the controller. Upgrading the firmware does not delete or change any of the configuration and calibration values stored in the controllers. You can upgrade the Smartpack S controller’s firmware using the following method. WebPower
(Web-based user interface)
Ethernet cable (LAN)
Smartpack S Controller
Figure 6. Example of Smartpack S controller’s firmware upgrade via PC Do following: • Slide out the controller’s display module Refer to chapter 'Accessing the Controller’s Ethernet Port' on page 8 • Connect a PC to the Smartpack S controller plugging one end of a standard Ethernet cable to the PC and the other end to the controller’s Ethernet port • Start “EVIPSetup.exe”, the “Eltek Network Utility” program in the PC • Select the Smartpack S controller; using the EVNU program, check correct MAC and IP address and the correct firmware file
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For more detailed description, browse and search through the Functionality Description Help file (or 350020.073) or WebPower Online Help file.
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User Guide • Smartpack S Controller
The Smartpack S Controller
Overview LAN Devices and Firmware Files (PC - S19 Format)
The “Eltek Network Utility” program
File Name (examples)
File Type
Smartpack S
Smartpack S_(part #)_(version #)_APP.s19
Firmware upgrade Controller & embedded Web Adapter
Smartpack2 Master
SmartPack2_Master_405006.009_1.3_APP.s19
Firmware upgrade Controller & embedded Web Adapter
Compack
ComPack_xx.xx_APP.s19
Firmware upgrade Controller & embedded Web Adapter
Smartpack (Part 242100.113)
Rev4.2_SB70WebPower_APP.s19
Firmware upgrade embedded Web Adapter
Smartpack (Part 242100.118, HW v2)
WebPower_MCF5208_43_APP.s19
Firmware upgrade embedded Web Adapter
Smartpack (Part 242100.118, HW v3)
WebPower_MCF5235_43_APP.s19
Firmware upgrade embedded Web Adapter
WebPower Adapter SB72
Rev4.2_SB72WebPower_APP.s19
Firmware upgrade Web Adapter (stand-alone with Smartpack)
WebPower Adapter SB72
Rev2.0_SB72WebPower_APP.s19
Firmware upgrade Web Adapter (stand-alone with Aeon Gold)
WebPower Adapter SB72-512
WebPower_SB72-512_20_APP.s19
Firmware upgrade Web Adapter (stand-alone with Aeon Gold)
WebPower Adapter SB72
Rev2.0_SB72WebPower_APP.s19
Firmware upgrade Web Adapter (stand-alone with MCU)
WebPower Adapter SB72-512
WebPower_SB72-512_20_APP.s19
Firmware upgrade Web Adapter (stand-alone with MCU)
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The “xx.xx” refers to the firmware file’s version number.
About Power System Configuration
3. About Power System Configuration The Eltek DC power supply system’s functionality represents a vast set of functions, characteristics or capabilities implemented in the hardware and software of the controllers, control units and nodes connected to the system’s CAN bus. You can use following types of user interfaces to access the functions and parameters: • The controllers’ front panel keypad using software menus and submenu options • A standard web browser to access the WebPower firmware, a platform-independent graphical user interface (GUI) built-in the controllers • The PowerSuite program A PC application run on computers using MS Windows operating systems
Logical Groups or Menu Options All the mentioned functions, characteristics and parameters are fully configurable, and are organized in following system-oriented logical groups: • Power System • Mains • Generator • Rectifiers • Battery • Load • Control System Also, these functions, characteristics and parameters are presented in following task-oriented logical groups: 1. System Status 2. System Configuration 3. Alarm Configuration 4. Commands 5. Logs and Reports 6. Statistics 7. Commissioning 8. Up/Download
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For detailed functionality description, browse and search through the Functionality Description Help file (or 350020.073) or WebPower Online Help file.
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User Guide • Smartpack S Controller
About Power System Configuration
1 - System Status options Configuration changes are not allowed at System Status level. To make changes you have to access the System Configuration options, the Alarm Configuration options or similar. This logical group presents the important system parameters, which indicate the status of the power system, such as number of battery banks, voltage, current, temperatures, fuse status, inputs and outputs status, and many similar parameters. The presented parameters are organized in system-oriented groups: Power System, Mains, Generator, Rectifier, etc. Refer to these topics (Mains, Rectifiers, etc.) for more information about the System Status parameters.
2 - System Configuration options The options in this logical group let you change all the relevant system parameters, values and characteristics, such as temperature scales, system polarity, language, system voltages, rectifiers and battery related values, and many similar parameters. Configuration changes are allowed at this level, using a Pin-Code. Notice: The default Service Access Level password or Pin-Code is <0003>. We strongly recommend changing the passwords as soon as the power system is installed.
The parameters are organized in system-oriented groups: Power System, Mains, Generator, Rectifier, etc. Refer to these topics (Power System, Mains, Rectifiers, etc.) for more information about the System Configuration parameters.
3 - Alarm Configuration options All the power system’s alarms are fully configurable, and are implemented using Alarm Monitors (software modules). These software modules monitor input signals and logical states, and raise alarms when the signals reach certain limits or values. Read more about 'Alarm Monitors' on page 27. The options in this logical group (the Alarm Configuration options) let you configure all the limits, values, etc. for the system’s Alarm Monitors. Configuration changes are allowed at this level, using a Pin-Code.
The available Alarm Monitors are organized in system-oriented groups: Mains, Generator, Rectifier, Load, etc.
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Notice: The default Service Access Level password or Pin-Code is <0003>. We strongly recommend changing the passwords as soon as the power system is installed.
About Power System Configuration
Refer to these topics (Mains, Rectifiers, etc.) for more information about the available Alarm Monitors parameters. Read also the topic 'Typical Parameters for Alarm Monitors' on page 29.
4 - Commands options The options in this logical group let you issue or activate specific commands, such as resetting manual alarms, deleting the event log, starting battery tests, etc. Issuing commands is allowed at this level, using a Pin-Code. Notice: The default Service Access Level password or Pin-Code is <0003>. We strongly recommend changing the passwords as soon as the power system is installed.
The commands are organized in following groups: • System Commands • Battery Commands
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• Outputs Test Read about 'Output Test Commands' on page 35.
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User Guide • Smartpack S Controller
About Power System Configuration
5 - Logs and Reports options The options in this logical group collect and present the system log, battery log, report of active alarms, etc. The logs and reports are organized in following groups: • Active Alarm Log • Event Log • Battery Test Log • Inventory Report Active Alarms Log You can browse through the stored system alarm messages (or alarm log). The controller’s alarm log may store up to 1000 chronological events. Each log entry contains event text, event action, time and date. When the log is full, the oldest value is overwritten. The log is stored in EEPROM. Example of alarm log in Smartpack S Controller’s submenu: Logs/Report > Active Alarms #
Description
Value
Limit
Alarm Group
Output
BatteryTemp 1.1
42
30
----
---
SymmVolt 1.1
12,91
1,50
Alarm Group 15
----
RectifierError
1
1
Minot Alarm
-----
Note
-----------
Event Log The Event Log is a record of system related events automatically registered by the system controller. Example of Event Log in Smartpack S Controller’s submenu: Logs/Report > Event Log #
Date and Time
Description
Event
yyyy.mm.dd hh:mm:ss
RectifierError
MinorAl:On
yyyy.mm.dd hh:mm:ss
SymmVolt 1.4
MajorAl:On
yyyy.mm.dd hh:mm:ss
LVD close
Info:On
yyyy.mm.dd hh:mm:ss
Door alarm
MajorAl:Off
yyyy.mm.dd hh:mm:ss
OutdoorTemp 81.1
Info:Off
Note
----
Battery Test Log The Battery Test Log is displayed in a results table; each row of data represents a battery test. Also, the battery quality, calculated by completed battery tests, and other test parameters are displayed.
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You can also save the Even Log to a storage media -- read about 'Up/Download options (SD Card)' on page – or use WebPower or PowerSuite to delete, print and save the log to a file in your computer.
About Power System Configuration
Example of Battery Test Log table displayed in Smartpack S Controller’s submenu: Logs/Report > Battery Test Log #
StartTime
Durat.
Typ
Descr
Amp
Q%
EndV
Note
09:58
34
Manual
-----------------
-68
70%
45.49
----------------
Using WebPower or PowerSuite you can also display the test results for a battery test in a line graph. Inventory Report The Inventory Report presents information that describes the power system, the site’s name , serial number, installation and service dates, software name, etc. Example of Inventory Report table in Smartpack S Controller’s submenu: Logs/Report > Inventory Report #
Description
Note
Company Site Model Install Date Serial N Service Date Responsible Message 1 Message 2 (Installed HW and SW info, part #, serial #, version #, etc.)
6 - Statistics options This logical group collects and presents relevant system data and calculated statistics, such as average results, peak values, etc. Example of the Statistics table available in Smartpack S Controller’s submenu: Statistics #
Description
Reset
Average
Peak
BatteryVoltage
No
52,48
52,61
BatteryCurrent
No
-35
0
Battery Temp
No
41
0
Load Current
No
35
50
Rectifier Current
No
75
120
Mains Volt 1
No
225
235
Note
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7 - Commissioning options This logical group presents a generic description of the steps required to carry out commissioning tasks of the power system. Refer also to the system’s user documentation, and to the Commissioning Procedure pull-out list in the system’s quick start guide.
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User Guide • Smartpack S Controller
About Power System Configuration
8 - Up/Download options (Data Storage Device) The options in this logical group let you upload firmware from the controller’s data storage device to connected controllers and control units, as well as download or save system related logs, etc. to the data storage device. Notice: The Smartpack2 Master controller uses an external SD card as data storage device, and the Smartpack S controller uses embedded Flash Memory.
In addition to firmware, this group’s options offer you the possibility of uploading and saving system configuration files to controller’s data storage device. Uploading and downloading is allowed at this level, using the Pin-Code for the Service Access Level. Notice: Using the WebPower or PowerSuite you can also up/download to other storage media (e.g. computer hard discs)
• Save Event Log (system related log) A command that saves to the controller’s data storage device a log of power system events automatically registered by the system controller. Read about 'Logs and Reports options' on page 22 • Save Data Log (control unit related log) A command that saves to the controller’s data storage device a log of key system data (voltages, current and temperature values) registered by the system controllers, or by other connected control units (e.g. I/O Monitor, Mains Monitor) • Save Energy Log (system related log) A command that saves to the controller’s data storage device a log of the power system’s energy usage, (Wh). • Save /Load Config A command that saves to the controller’s data storage device a binary formatted file
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The Up- and Download options are organized in following groups:
About Power System Configuration
• Software Upgrade which offers you to upgrade the firmware in connected controllers and control units, by uploading files stored in the controller’s data storage device. Read topic 'SD Card Storage - Overview Firmware Files (Binary Format)' on page 25, or topic 'Flash Memory Storage' on page 26 Example of some of the available options in controller’s submenu: Up/Download > Software Upgrade #
Description
SW Info
Compack 11
405006.009
0A.M
Note
Smartpack1
402073.009
3.05E
I/O Unit 1
402088.009
3.01
SD Card Storage - Overview Firmware Files (Binary Format)
You can store binary files in the Smartpack2 Master controller’s SD card (data storage device) and use them for firmware upgrading of controllers and control units, as well as for exporting and importing configuration files. Notice: All firmware upgrade and configuration files stored in the SC card must have specific file names.
The SD card uses the 8.3 file name format. Before using the files stored SD card, you must rename them, so that they conform to the specific file names described below. For example, if you receive the file “SmartPack2_Basic_405007.009_V1.1.mhx” to upgrade your Smartpack2 Basic controller firmware to version 1.1, you must first rename the file to exactly “SP2BAS.MHX”, then copy the file to the SD card and finally insert the SD card in the Smartpack2 Master controller to start the firmware upgrade process.
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#
CAN Node
File Name
File Type
CAN Node Type
Smartpack2 Master
SP2MAST.BIN
Firmware upgrade
Smartpack2 Basic
SP2BAS.MHX
Firmware upgrade
Controller Controller
Smartpack
SP.MHX
Firmware upgrade
Controller
Smartnode
SMARTNOD.MHX
Firmware upgrade
Control Unit
Battery Monitor
BATTMON.HEX
Firmware upgrade
Control Unit
Load Monitor
LOADMON.HEX
Firmware upgrade
Control Unit
AC Mains Monitor
MAINSMON.HEX
Firmware upgrade
Control Unit
I/O Monitor
IO_UNIT.HEX
Firmware upgrade
Control Units: I/O Monitor, Monitor2 & Monitor3
Any node
UNIT_aa.HEX
Configuration File (Save/Load)
All types
The “aa” refers to the CAN bus address or ID number. E.g. “UNIT_82.HEX” could be the configuration file for I/O Monitor with CAN bus address 82.
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User Guide • Smartpack S Controller
About Power System Configuration
When upgrading the firmware of controllers and control units — if several units of the same type are connected to the CAN bus — the Smartpack2 Master controller will request you to specify the CAN bus ID number of the unit to upgrade. Flash Memory Storage
You can store files in the Smartpack S controller’s embedded Flash Memory (data storage device) and use them for firmware upgrading of controllers and control units, as well as for storage of logs, language codes, and for exporting & importing configuration files. When upgrading the firmware of controllers and control units — if several units of the same type are connected to the CAN bus — the Smartpack S controller will request you to specify the CAN bus ID number of the unit to upgrade. FTP Client The files stored in the controller’s Flash memory are also accessible from a computer, via the FTP client embedded in the controller’s web-based user interface. NOTICE: You must use the “Admin” log in account, to be able to use the embedded FTP client.
An external FTP client, such as e.g. “FileZilla” (freeware) — running on a computer connected to the controller’s Ethernet port — can also be used to access the files on the controller’s embedded Flash memory. WARNING: It is not recommended to use the FTP client embedded in Windows Explorer.
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WARNING: Before uploading files to the Flash memory (4MB), check that there is enough storage space. Also, consider deleting files that are no longer necessary.
About Power System Configuration
Alarm Monitors Alarm monitors are software modules used by the system controller to measure system internal and external input signals or logical states. When an alarm monitor is enabled, it compares the measured parameter with preprogrammed values or limits, and raises an alarm in the event of the measured parameter reaching one of the limits. When this event occurs, the alarm monitor stores the event in the Event Log, initiates an internal action and activates an output group. Internal pre-programmed actions may be battery current limiting, boost inhibiting or similar. The generated alarm activates a pre-programmed group of relay outputs (an alarm output group, AOG). Enable AOG1
Input Signals
Minor Low Limit Major Low Limit Internal Actions Event Log display
AOG2
AOGn
Alarm Relay Outputs
Major High Limit Minor High Limit
Alarm Output Groups
Alarm Monitor
AOGm
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The alarm monitors’ most commonly used configuration parameters are: (Refer to the “Alarm Monitor dialog boxes” topic in PowerSuite Help) • Type of input The measured Input Signal can be analogue (e.g. a voltage), logical (e.g. an open or close contact) and numeric (e.g. number of rectifiers, % remaining capacity, etc.) • Alarm Monitor activation You have to Enable the alarm monitor so that it functions • Type of alarm reset You can select whether the alarm generated by monitor can be reset manually, or automatically (when the event that caused the alarm is no longer true)
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User Guide • Smartpack S Controller
About Power System Configuration
• Hysteresis and Time delay When the input signal has reached a certain limit or criteria for a certain period of time, the alarm monitor raises an alarm. This period of time is called Time delay. You can also enter a hysteresis value to prevent the alarm monitor from unwanted rapid “switching”, when the input signal is around the limit or criteria. Alarm is raised Major High Limit Hysteresis
t
Input Signal
For example: A MajorHigh Limit is set to 57.00VDC, with a Hysteresis of 0.10VDC and a Time delay of 5 seconds. An input signal of 57.08VDC lasting 3 seconds will not cause the alarm monitor to raise an alarm. The alarm will only be generated when the input signal is over 57.00VDC for a longer period of time than 5 seconds (the Time delay). The alarm will only be switched off when the input signal is lower than 56.90VDC (the hysteresis). • Monitored Limits and Events Analogue and numeric alarm monitors compare the measured input with from one to four user-defined values or limits; two above normal value (Major High and Minor High) and two below normal value (Minor Low and Major Low). The type and number of internal actions (events) are usually defined from factory. Logical alarm monitors only compare the measured input signal with a logical state (normally open or close). The user can define the alarm group that the monitor will activate when the input signal is not in the normal state. • Alarm output groups For each value or limit, you can select which alarm output group (AOG) the alarm monitor will activate in the event the measured input reaches the specific limit • Measured Average Value The alarm monitor stores all input signal measurements and performs average calculations every minute. Then, the monitor continuously displays the input signal average value, and the period of time the input signal has been measured. You can restart the monitor’s average calculations.
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Time Delay
About Power System Configuration
• Measured Peak Value The alarm monitor stores all input signal measurements. Then, the monitor continuously displays the input signal peak value, since the measurements started. You can restart the monitor’s peak value measurements. In addition, you can configure the alarm monitors with a description of the alarm monitor and other configuration parameters. Read also the “Alarm Monitor dialog boxes” topic in PowerSuite Help.
Types of Alarm Monitors The power system’s controller uses following types of alarm monitors, determined by the monitor’s type of input signal: • Logical Alarm Monitors (L1) (monitor logical states such as Open/Close or Yes/No) • Numeric Alarm Monitors (N1, N2%) (monitor numeric values such as the number of rectifiers, errors, the % battery capacity, etc) • Analogue Alarm Monitors (A2, A4) (monitor analogue values such as voltage, current, etc) • Special Alarm Monitors (LVD) (monitor the battery voltage and controls the LVD contactors) Analogue and numerical alarm monitors compare the measured input with from one to four user-defined values or limits; two above normal value (Major High and Minor High) and two below normal value (Minor Low and Major Low). Logical alarm monitors only compare the measured input signal with a logical state (normally open or close). The user can define the type of event the monitor activates when the input signal is not in the normal state. Using PowerSuite, you can change the default alarm monitor’s name (Description). This is useful for alarm monitors of the type “ProgInput X.Y”, but you should be careful changing the name of other system alarm monitors. Read also the “Alarm Monitor dialog boxes” topic in PowerSuite Help.
Typical Parameters for Alarm Monitors
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The power system’s controller uses following types of alarm monitors, determined by the monitor’s type of input signal: • Logical Alarm Monitors (L1) • Numeric Alarm Monitors (N1, N2%) • Analogue Alarm Monitors (A2, A4) • Special Alarm Monitors (LVD)
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User Guide • Smartpack S Controller
About Power System Configuration
The examples below show typical configuration parameters for these alarm monitors. Parameters with “(x)” references in the Note column are described in more detail at the end of this chapter. Parameters for Logical Alarm Monitors (L1) Example to monitor logical states such as Open/Close or Yes/No. #
Description
Value
Monitor – Enable/Disable? Manual Reset
Unit/Label
Disabled
Hysteresis
000
TimeDelay
7
MinorHigh AlarmGroup
Enable
Note Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a) (not applicable)
Seconds
Major Alarm
Selects among delay time options (b) Selects the alarm group to activate
Parameters for Numerical Alarm Monitors (N1) Example to monitor numeric values such as the number of rectifiers, errors, etc. #
Description
Value
Monitor – Enable/Disable? Manual Reset
Unit/Label
Enable
Disabled 0000
Units
TimeDelay
2
Seconds
MajorHigh AlarmLevel
001
Units
MajorHigh AlarmGroup
Major Alarm 001
MinorHigh AlarmGroup
Minor Alarm
Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a)
Hysteresis
MinorHigh AlarmLevel
Note
(not applicable) Selects among delay time options (b) Upper limit Selects the alarm group to activate
Units
Lower limit Selects the alarm group to activate
Parameters for Numerical Alarm Monitors (N2%) Another example to monitor numeric values such as the percent of battery capacity, etc. Description Monitor – Enable/Disable? Manual Reset
30
Value
Unit/Label
Enable
Disabled 2
%
TimeDelay
10
Seconds
MajorHigh AlarmLevel
95
%
MajorHigh AlarmGroup
Major Alarm 80
MinorHigh AlarmGroup
Minor Alarm
Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a)
Hysteresis
MinorHigh AlarmLevel
Note
(b) Selects among delay time options (b) Upper limit Selects the alarm group to activate
%
Lower limit Selects the alarm group to activate
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#
About Power System Configuration
Parameters for Analogue Alarm Monitors (A2) Example to monitor analogue values such as voltage, current, etc with 2 limits. #
Description
Value
Monitor – Enable/Disable?
Unit/Label Enable
Manual Reset
Disabled 100
Amp
TimeDelay
5
Seconds
MajorHigh AlarmLevel
5000
Amp
MajorHigh AlarmGroup
Major Alarm 4000
MinorHigh AlarmGroup
Minor Alarm
Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a)
Hysteresis
MinorHigh AlarmLevel
Note
(b) Selects among delay time options (b) Upper limit Selects the alarm group to activate
Amp
Lower limit Selects the alarm group to activate
Parameters for Analogue Alarm Monitors (A4) Example to monitor analogue values such as voltage, current, etc with 4 limits. #
Description
Value
Monitor – Enable/Disable?
Unit/Label Enable
Manual Reset
Disabled
Note Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a)
Hysteresis
10
Volt AC
(b)
TimeDelay
7
Seconds
Selects among delay time options (b)
MajorHigh AlarmLevel
280
Volt AC
Major High upper limit
MajorHigh AlarmGroup
Mains Alarm
MinorHigh AlarmLevel
260
MinorHigh AlarmGroup
Mains Alarm
Selects the alarm group to activate Volt AC
MinorLow AlarmLevel
100
MinorLow AlarmGroup
Mains Alarm
MajorLow AlarmLevel
80
MajorLow AlarmGroup
Mains Alarm
Minor High upper limit Selects the alarm group to activate
Volt AC
Minor Low lower limit Selects the alarm group to activate
Volt AC
Major Low lower limit Selects the alarm group to activate
Parameters for Special Alarm Monitors (LVD) Example to monitor the battery voltage and control the LVD contactors. #
Description
Value
Monitor – Enable/Disable?
Unit/Label
Enable
Note Activates or deactivates the alarm monitor
MainsIndependent Enable/Disable?
Enable
(c)
Temp. Dependant Enable/Disable?
Enable
(d)
Disconnect Voltage [V]
43,00
(e)
Reconnect Voltage [V]
48,00
(f)
Delay After Disconnect [seconds]
000
AlarmGroup
LVBD
Selects among delay time options (g)
Selects the alarm group to activate Minor Low lower limit Selects the alarm group to activate Major Low lower limit
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Selects the alarm group to activate
The LVD alarm monitors “observe” that the battery voltage (input signal) is within limits, otherwise they activate the LVD contactors (alarm group).
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About Power System Configuration
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a. Manual Reset The DC power system can be configured with automatic or manual alarm reset. When Manual Alarm Reset is enabled -- and the alarm condition no longer exists -- the operator must reset the alarm manually, via the power systems user interface (web GUI or controller’s front keys). When the Manual Alarm Reset is disabled, then the Automatic Alarm Reset is enabled (default). In this case, when an alarm condition no longer exists, the main controller will automatically reset the alarm, by deactivating the alarm lamps and relays to indicate that normal operation is established. b. Hysteresis and Time Delay Read also topic 'Alarm Monitors' on page 27 c. Mains Independent Check this option if you want that the LVD alarm monitor will reconnect the LVD contactor when the rectifier system output voltage reaches the Reconnect Voltage limit, regardless whether Mains is ON or OFF. For example, this is possible using an additional primary supply. Uncheck this option (Mains dependent) if you want that the LVD alarm monitor will NOT reconnect the LVD contactor until Mains is ON again. d. Temperature Dependent Used with LVD contactors that disconnect the battery bank (LVBD). Check this option if you want that the LVD alarm monitor will reconnect the LVBD contactor when the battery temperature is lower than the temperature limit configured in the “BatteryTemp” alarm monitor. e. Disconnect Voltage Enter a numeric value for the battery voltage drop-down limit. When -after a Mains failure -- the battery voltage gradually drops down to this limit; then the alarm monitor raises the alarm and trips the LVD contactor. f. Reconnect Voltage Enter a numeric value for the battery voltage reconnection limit. When the Mains supply is ON again, the rectifier system output voltage increases to this limit; then the alarm monitor will reconnect the LVD contactor. g. Delay Time after Disconnect Enter the Time delay or number of seconds the LVD contactor has to be tripped or disconnected, before the alarm monitor is allowed to reconnect the LVD contactor
About Power System Configuration
Alarm Output Groups An Alarm Output Group (AOG) is a user defined software assignment that consists of grouping together all the outputs that always are activated at the same time. The outputs -- alarm relay outputs and or latching contactors (LVLD and LVBD) – are distributed among the power system’s controllers and control units. In order to activate the alarm relay outputs and latching contactors (LVLD and LVBD) in the DC power supply system, you have to assign them to output groups (AOG). Output relay assignment and output relay mapping are similar terms, synonyms.
AOG2
AOGn
Alarm Relay Outputs
Alarm Output Groups
AOG1
AOGm
Read also the “Alarms Overview Outputs tab” topic in PowerSuite Help. The DC power supply system uses at least 20 different alarm output groups (AOG); 18 for assignment of alarm output relays, and 2 or more for assignment of LVD latching contactors. Usually, the first seven alarm output groups have alarm relay outputs already assigned to them from factory (Factory Default Settings). Typically, alarm output groups 8 through 18 are listed as “Alarm Group 8”, “Alarm Group 9”… to “Alarm Group 18”, but they have no alarm relay outputs assigned. Alarm output groups “LVBD OG” and “LVLD1 OG” have usually LVD battery and load latching contactors assigned from factory. Notice: Usually, most controllers and I/O Monitors are physically equipped with relay outputs. The outputs of Smartnode control units are telephone numbers, instead of relay outputs. The assignment procedure is the same, but you group the phone numbers and assign them to Alarm Output Group.
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Read also topic “Control Unit Modem Callback Setup tab” in PowerSuite Help.
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User Guide • Smartpack S Controller
About Power System Configuration
The example below shows typical Alarm Output Group assignment in a Smartpack S-based system. Alarm Configuration > Outputs #
Description, Alarm Groups
1
2
3
4
5
6
1
Major Alarm, AOG
Output
2
Minor Alarm, AOG
3
Mains Alarm, AOG
4
Fuse Alarm, AOG
5
High Battery Alarm, AOG
6
Low Battery Alarm, AOG
7
Rectifier Alarm, AOG
8
Gen-Set AOG
9
Alarm Group 9
10
Alarm Group 10
---
---
Alarm Group 17
17 18
OutpBlocked, AOG
19
LVBD, AOG
20
LVLD, AOG 1
-----
-----
-----
LVBD
LVLD1
Note
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User Guide • Smartpack S Controller
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In the example above, • Alarm relay output 1 is used for external common alarm signaling • Alarm Output Group 18, “OutpBlocked, AOG” If an external warning is necessary, you can assign output relays to the “OutpBlocked, AOG” group, e.g. to activate a lamp or alarm bell when the alarm output relays are blocked. Read more in topic 'Alarm Outputs Isolation (Output Blocked)' on page 35 • Alarm Groups 9 through 17 are unused, and can be assigned when required
About Power System Configuration
Output Test Commands This logical subgroup lets you issue or activate specific commands to test the activation of the alarm output relay contacts. For example, following commands might be available in Smartpack S Controller’s submenu: Commands > Output Test #
Description
Action
Output Relay # 1
Unit/Label No
Output Relay # 2
No
Output Relay # 3
No
Note Tests alarm relay number 1
Output Relay # 4 Output Relay # 5 Output Relay # 6
The Output Test functionality enables to test and verify the circuits connecting external equipment to the power system’s alarm relay outputs. The Output Test command will toggle the alarm relay contacts -- regardless of the position they are at the moment -- for a certain period of time (entered in the “Output Test Timeout (sec)” in PowerSuite). Issuing commands is allowed using a Pin-Code. Notice: The default Service Access Level password or Pin-Code is <0003>. We strongly recommend changing the passwords as soon as the power system is installed.
Alarm Outputs Isolation (Output Blocked)
350030.013, 1v0-2012-06
When the user activates the “OutpBlocked” command, system alarms will NOT trigger any alarm output group (similar to relay isolation), except for the “OutpBlocked, AOG” group, which is always Alarm Output Group 18. If an external warning is necessary, you can assign output relays to the “OutpBlocked, AOG” group, e.g. to activate a lamp or alarm bell when the alarm output relays are blocked. The “OutpBlocked” command will reset all alarm output groups to normal status, and possible new alarms will NOT trigger any alarm output groups (output relays activation is blocked), except for AOG 18. Also, this command will always activate Alarm Output Group 18 to facilitate external warning of this function being active.
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User Guide • Smartpack S Controller
www.eltek.com Headquarters: Eltek Visitor address: Gråterudveien 8, 3036 Drammen, Norway Phone: +47 32 20 32 00 Fax: +47 32 20 32 10
Eltek Flatpack 2 User Manual For Mac Computers
User's Guide Smartpack2 Master Controller
Monitoring and Control Units Powerpack, Flatpack2 & Minipack DC Power Supply Systems . 350020.013
1 Introduction The product warranty becomes invalid if the following safety precautions are not followed during handling, installation, commissioning and general use/operation of Eltek DC power supply system.
356800.183, 3v3
DC Power Supply Systems
SAFETY and ENVIRONMENTAL PRECAUTIONS
General Precautions
Device Hazard
CAUTION: Even though the product incorporates protection circuitry and other safeguards, it can be damaged, perform G1 poorly or have a reduced lifetime if it is exposed to incorrect treatment during transport, installation or service. Always handle the equipment using proper lifting techniques, do not roll, climb or drill hole in the cabinets or enclosures.
Electric Shock
WARNING: Opening the equipment may cause terminal injury — even if the mains AC supply is disconnected. G2 Hazardous voltages may be present inside, as large capacitors may still be charged.
!
Environmental Precautions
Ventilated Hot Surface
Current Surge Protection
Humidity & Dust Protection
CAUTION: To avoid damage the equipment, keep objects clear of system ventilation inlets, outlets and system fans, E1 if any, ensuring the airflow through the units is not obstructed, and that the fans rotate freely. Use caution with rectifiers, as they can reach extreme temperatures under load and normal operation. WARNING: The installer/user is responsible for ensuring that the DC power system is not damaged by current E2 surges, over-voltages, etc. caused by external transients, lightning, electrostatic discharge, etc. To avoid damage and obtain the expected system reliability, it is mandatory to always install SPDs in Eltek’s power supply systems. Follow the instructions given in “Guidelines for Lightning and Surge Protection”, doc. 2024623. WARNING: The electronics in the power supply system are designed for indoor, clean environment. When E3 installed in outdoor enclosures, it is important to keep the door closed during operation, and replace the filters on a regular basis. Indoor installations in dusty or humid areas require appropriate air filtering of the room, or filtering of the air entering the DC power system. Follow the instructions given in “Generic Guidelines Environmental Protection.”, doc. 2038879.
Precautions during Installation
! Qualified Personnel
! EMC, NEC/CEC Regard
!
CAUTION: Read the user documentation carefully before installing and using the equipment, as installation and I1 operation is to be performed as described in it. Always tighten screws and bolts with the torque values recommended in the documentation. For safety reasons, the commissioning and configuration of the equipment is only to be performed by Eltek’s personnel or by authorized and qualified persons. CAUTION: This product is tested and verified according to international safety, environmental and EMC standards. Any I2 non-Eltek equipment installed into this product after delivery might influence the performance and could infringe the original approvals. The installer is responsible for ensuring that the environmental properties of this product/ system do not deteriorate during installation, and that it is performed in accordance with applying regulations. Installations in USA and Canada must comply with NEC/CEC requirements. CAUTION: Before you start the electrical installation, you must always disconnect all external AC supply fuses, as well I3 as internal battery and load fuses/ breakers, if any.
Device Hazard
WARNING: For safety reasons (high leakage current / high touch current) you must always connect the AC earth I4 wire (PE) to the terminals, before you connect the AC input cable(s). The batteries, if any, represent a major energy hazard. To avoid short-circuit of battery poles, you must always remove metallic objects — uninsulated tools, rings, watches, etc. — from the vicinity of the batteries.
Electric Shock
WARNING: 60V and higher DC power systems are only to be installed in Restricted Access Locations (RAL). I5 Access must be limited by use of tool, i.e. lock and key.
Electric Shock
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User's Guide Smartpack2 Master Controller
350020.013, Issue 2.0, 2014 Jan
1 Introduction
Part number for Smartpack2 Master Controller:
350020.013
242100.500
Issue 2.0, 2014 Jan
Published 2014-03-06 mafeno
User's Guide Smartpack2 Master Controller
350020.013, Issue 2.0, 2014 Jan
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1 Introduction
Table of Contents 1.
Introduction ......................................... 5 About this Guide ................................................ 5 System Diagram — Flatpack2 Power System w/SP2.................... 5
2.
The Smartpack2 Master Controller ...................... 6 Key Features .................................................. 6
Location of Connector, Communication Ports ..................... 7 Opening and Closing Smartpack2 Master Controller ........................ 7
CAN Bus Termination ............................................ 8 CAN Bus Cabling ................................................... 8
Front Panel Operation ......................................... 9 Graphical Display ............................................... 9 Front Keys .................................................... 9 Software Menus ............................................... 10
Controller Access — Via Stand-alone PC ........................ 11 Technical Specifications ...................................... 12 ........................................... 12
Firmware Upgrade Controller.................................. 13 Firmware Upgrade from the SD Card ................................... 13 Firmware Upgrade from a Computer ................................... 14 Overview LAN Devices and Firmware Files (PC - S19 Format)............ 14
3.
About Power System Configuration .................... 15 Logical Groups or Menu Options .................................. 15 1 - System Status options ............................................ 16 2 - System Configuration options...................................... 16 3 - Alarm Configuration options ....................................... 16 4 - Commands options .............................................. 17 5 - Logs and Reports options......................................... 18 6 - Statistics options ................................................ 19 7 - Commissioning options ........................................... 20 8 - Up/Download options (Data Storage Device).......................... 20 SD Card Storage - Overview Firmware Files (Binary Format) ............. 21 Flash Memory Storage ........................................... 22
Alarm Monitors ................................................ 23 Types of Alarm Monitors ............................................. 25 Typical Parameters for Alarm Monitors ................................. 26
Alarm Output Groups ........................................... 28 Output Test Commands ......................................... 31 Alarm Outputs Isolation (Output Blocked) ........................... 31
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User's Guide Smartpack2 Master Controller
350020.013, Issue 2.0, 2014 Jan
1 Introduction
1. Introduction The advanced Smartpack2 Master controllers are developed for Eltek’s Flatpack2 DC power systems that implement the Smartpack2-based distributed control system.
About this Guide This booklet provides users of Smartpack2-based DC power systems with the required information for operating the system using the Smartpack2 Master’s front panel. The booklet also describes the Smartpack2 Master controller’s building blocks, external connections and technical specifications. Read also the generic and site specific documentation for your DC power system. For detailed functionality description, browse and search through the Functionality Description topic in PowerSuite Online Help or CWUI Online Help. Notice that you must log in to access Online Help (contact your Eltek representative)
System Diagram — Flatpack2 Power System w/SP2 The generic Smartpack2 (SP2) distributed control system — used in Flatpack2 PS systems — monitors and controls the whole system, and consists of the Smartpack2 Master (SP2M) controller, the Smartpack2 Basic (SP2B) controller and the I/O Monitor2 CAN node. The Smartpack2 Master serves as the local user interface between you and the system. The system may also be configured via the Controller’s Web-based User Interface (CWUI) on a standard web browser, and via the PowerSuite PC application. The Smartpack2 Basic monitors and controls the power system’s internal wiring and supplies the CAN bus with power. The I/O Monitor2 CAN node implements input and output signals. CWUI (Controller’s webbased user interface)
Internet
Alarm Outputs NC-C-NO
Ethernet cable
Config. Inputs Smartpack2 Master Controller
Flatpack2 System
I/O Monitor2 CAN node
Smartpack2 Basic Controller
Fuse Alarm
CAN Bus Flatpack2 HE rectifiers
LVLD Telecom and Industrial equipment
AC Fuses, external (230VAC or 400VAC or 85-300VDC)
AC mains supply selector
LVBD Temp. Sensors
Load Fuses & MCBs DC Distribution
OR AC Input (Single- or 3-phase or DC Input)
Battery string #1
Battery Fuses
DC Output (24V, 48V or 60V)
Figure 1 Typical Flatpack2 DC power system for telecom and industrial equipment, fed from external AC mains or DC supply. It consists of rectifiers in power shelves, master and basic controllers, DC distribution, etc.
User's Guide Smartpack2 Master Controller
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2 The Smartpack2 Master Controller
2. The Smartpack2 Master Controller The Smartpack2 Master controllers are powerful modules used as master controllers in the distributed control system of Smartpack2-based power supply systems. They serve as the local user interface between you and the power system. The Smartpack2 Master controller is 2U high and 160mm wide, and it is mounted in the power system’s front panel or door. The CAN bus is the only connection between the Smartpack2 Master and the Smartpack2 Basic controller, which provides great installation flexibility.
Key Features A wide range of features are implemented in the Smartpack2 Master controller, as mentioned below: Graphical TFT high contrast, high resolution color display for easy navigation LEDs for local visual alarming (Major, Minor, Power ON) Ethernet for remote or local monitoring and control via WEB Browser Ethernet port for straight-through and crossover cables SNMP protocol with TRAP, SET and GET on Ethernet. Email of TRAP alarms Comprehensive logging Automatic battery monitoring and test Battery lifetime indication Battery used and remaining capacity (Ah or %) monitoring User defined alarm grouping (Boolean logic for grouped alarms) Uploading and downloading of firmware and configuration files with SD card SD card slot for downloading/uploading of logs and setup Comprehensive generator/hybrid/DC solar system control and monitoring features Read also chapter “Technical Specifications”, page 12, for more details.
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User's Guide Smartpack2 Master Controller
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2 The Smartpack2 Master Controller
Location of Connector, Communication Ports CAN port 1&2 Electrically identical (CAN bus (twisted-pair CAT5 cable)
Smartpack2 Master Controller
CWUI (Controller’s webbased user interface)
Ethernet cable (Ethernet cable Standard straight through cable OR crossover cable)
RJ-45 socket for Ethernet connection
RJ-45 socket for Ethernet connection
SD card Handle in open position Smartpack2 Master controller (open)
Figure 2 Location of CAN ports and Ethernet connector in the Smartpack2 Master controller
CAN port 1 and 2 are electrically identical, and are used to enable connection of the CAN bus incoming and outgoing CAT5 cables, or the RJ45 CAN bus termination plug.
Opening and Closing Smartpack2 Master Controller Opening the controller’s right side enables inserting an SD card and temporarily connecting an Ethernet cable. 1. To open it, pull the handle’s knob slightly outwards (use your fingers or a pen) and 2. then slide the handle to the left (the controller’s right side opens) 3. To close it, slide the handle to the right (the controller's right hand side closes, almost), then push the controller's front inwards, to close it completely
Handle in locked position
Smartpack2 Master controller (locked)
SD card
Handle in open position Smartpack2 Master controller (open)
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2 The Smartpack2 Master Controller
CAN Bus Termination To ensure a correct bus communication and avoid data reflection, you must always terminate the CAN bus with two 120 resistors, one at each end of the line (60 bus impedance). Smartpack2-based DC power systems are shipped from factory with the CAN bus already terminated with 120 resistors. The CAN bus termination is implemented with a special RJ45 plug with built-in 120 end-of-line resistor. CWUI (Controller’s web-based user interface)
Ethernet cable (LAN) Smartpack2 Master Controller
120
Smartpack2 Basic Controller
End-of-Line Resistor Flatpack2 HE Rectifiers
1
CAN bus (twisted-pair CAT5 cable)
01
02
n Load Monitor
Internal System Monitoring
ID Number
I/O Monitor2 81
I/O Monitor
120
Battery Monitor 33
82
End-of-Line Resistor
49
Shunts Current Monitoring Sense Inputs Alarm Outputs NC-C-NO
Temp, Fan Speed Mon & Ctrl
Fuses
Battery string #1
Alarm Outputs NC-C-NO
Flatpack2 DC Power System
Config. Inputs
Fuse Monitoring Configurable Inputs
Config. Inputs
Figure 3 Example of CAN bus addressing and termination in a Flatpack2 power system with Smartpack2-based control system and several monitors connected the CAN bus
When connecting more CAN nodes to the bus, you have to remove the CAN bus termination plug from one of the CAN bus ends, and plug it in one of the CAN ports on the last connected CAN node.
CAN Bus Cabling In addition to the two dedicated wires for communication, the CAN bus multi-wire cable must integrate wires for the CAN power supply and other signals. In standard industrial environments, the CAN bus can use standard cabling without shielding or twisted pair wiring. If very low interference (EMI) is required, a CAT-5 twisted-pair cable is recommended.
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User's Guide Smartpack2 Master Controller
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2 The Smartpack2 Master Controller
Front Panel Operation This chapter describes the Smartpack2 Master controller’s keys and indicators, and how to operate the Smartpack2-based DC power system from the controller’s front panel. Graphical Color Display 3.2” TFT 32k, QGVA 320x240
”Alarm” LED lamp (red) “Warning” LED lamp (yellow) “Power” LED lamp (green) ”Enter” key “Cancel” key
Smartpack2 Master controller
Arrow keys
Handle in locked position
Figure 4 Smartpack2 Master controller’s front keys and indicators
Graphical Display The Graphical Color Display — 3.2” TFT 32k, QVGA 320x240 — is either in Status Mode (displays the system’s status) or in Menu Mode (displays the menu structure). The Smartpack2 Master controller has the following LED indications: LED Indicator Power
Warning
Alarm
Illumination Status OFF ON green Flashing Green OFF ON amber Flashing amber OFF ON red Flashing red
Description The controller has NO supply Supply healthy Distributed Power Fault No Warning Warning (Minor alarm, non-critical alarm) Communications Fault No Alarm Alarm (Major Alarm, critical alarm) SW Fault / Boot Loader Mode
Table 1 Description of the Smartpack2 Master controller’s LED illumination status
Front Keys You can operate the power system navigating intuitively through the graphical menu structure via the following 6 front keys.
Press on the key to change from Status Mode to Menu Mode and to select options, enter values
Press the key to navigate to previous level and cancel options and values
Press the keys or to navigate up- or downwards, point at options and increase and decrease values
Press the keys or to navigate one page up- or downwards and point at options
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2 The Smartpack2 Master Controller
Software Menus The Smartpack2-based system’s functionality is accessed via a network of software menus and submenus, enabling you to configure and control the whole power system from the controller’s front panel. When browsing the menus, the Menu Level Indicator shows the menu level you are in. Editing parameters is password protected, (default pin code <0003> may be changed for security reasons). The display can be in Status Mode or in Menu Mode. System Parameters
Status Mode
Display more with the → and ← arrow keys. (Display area P)
System Status Normal mode, Alarm mode, etc. (Display area S)
System Messages Animated icons, keys to press, alarms, system time, etc (Multi-Info field, Display area M)
Status Battery Bank
System in Normal Mode
Displayed in % or in Ah (Display area B)
To change from Status Mode to Menu Mode press on this key:
System in Alarm Mode Animated System Messages (M) in Normal Mode
Icon none
Enabled Function Float Batt. Charging Battery Charging Battery Discharging Current Limitation Efficiency Management Generator running
Chosen option Menu Icons
Batt. Boost Charging Battery Test Temp. Compensated Ch. Outputs Blocked
Menu Names
When no battery bank installed, the icons are shown in Display area B
Menu Level Indicator hierarchical menus (Level 1)
Main Menu Options (Level 1) Scrollbar
Menu Mode
Chosen option (yellow text) Press “Enter” to display the Mains submenu Warning (minor alarm) Alarm (major alarm)
Menu Level Indicator hierarchical menus (Level 2)
Submenu “System Configuration” (Level 2)
Submenu “System Status” (Level 2)
Pin Code required for changing configured parameters (use the ↑ or ↓ arrow keys to enter code). Default pin code <0003> (should be changed for security reasons)
Menu Level Indicator hierarchical menus (Level 3)
Example Submenu “Monitors Statistics” (Level 3)
From a PC’s web browser, or running the PowerSuite program, you can also access the complete system functionality, described in the programs’ Help and in Online Help.
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User's Guide Smartpack2 Master Controller
350020.013, Issue 2.0, 2014 Jan
2 The Smartpack2 Master Controller
Controller Access — Via Stand-alone PC You can access the Smartpack2 Master controller directly from a stand-alone computer, or via a Local Area Network (LAN) if available. Each controller is shipped with a unique Eltek MAC address stored inside the controller and marked on the controller’s label, and with the fixed IP address <192.168.10.20>. Do following to access the controller: 1. Start the “Eltek Network Utility” (ENU) program Smartpack2 Master Controller
Configuration via web browser
Ethernet cable (Standard straight through cable OR crossover cable)
RJ-45 socket for Ethernet connection
SD card Handle in open position Smartpack2 Master controller (open)
2. Connect the computer to the controller; check its MAC address is displayed 3. Find the computer NIC’s IP address and subnet mask (network card) Tip: using DOS command IPCONFIG, in a Command Prompt window e.g. computer’s IP address <169.254.52.132> Subnet mask <255.255.0.0> 4. Change the controller’s IP address and Network Mask to be the same range as the computer’s Tip: Using the ENU program, 1. Select the controller, 2. Click in the “Configuration” button 3. Change from default <192.168.10.20><0.0.0.0> to e.g. IP address <169.254.52.133><255.255.0.0>, (Ping <169.254.52.133> first, to check that the address is unused) 4. Click on the “Enable Static IP” button 5. Access the controller’s configuration pages in your web browser, e.g. clicking the “Web Interface” button in the ENU program 6. Log in with the account, 7. Change the controller’s Device Name
After accessing the controller, you can configure and monitor the power system using a standard web browser or via the PowerSuite program. PowerSuite’s newest version is always available on our FTP server. Contact your closest Eltek representative. For detailed functionality description, browse and search through the Functionality Description topic in the PowerSuite programs’ Help and in Online Help.
User's Guide Smartpack2 Master Controller
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2 The Smartpack2 Master Controller
Technical Specifications
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User's Guide Smartpack2 Master Controller
350020.013, Issue 2.0, 2014 Jan
2 The Smartpack2 Master Controller
Firmware Upgrade Controller Upgrade of the Smartpack2 Master controller’s firmware, while the system is live, is performed either via the controller’s Ethernet port -- using the “Eltek Network Utility” program (ENU) — or via the controller’s SD card. Upgrading the firmware does not delete or change any of the configuration and calibration values stored in the controllers. You can upgrade the Smartpack2 Master controller’s firmware using one of the following two methods.
Firmware Upgrade from the SD Card The Smartpack2 Master controller’s firmware can be upgraded via the controller’s SD card. Do following: Handle in locked position Ethernet port
Smartpack2 Master controller (locked)
SD card Handle in open position Smartpack2 Master controller (open)
Figure 5 Opening the Smartpack2 Master controller NOTICE: All firmware upgrade and configuration files stored in the SC card must have specific file names.
Open the controller using your fingers or a pen, see steps (1), (2) above or chapter “Opening and Closing Smartpack2 Master Controller”, on page 7
Insert an SD card containing the correct controller’s firmware source file, e.g. f in the Smartpack2 Master controller. Read chapter “SD Card Storage - Overview Firmware Files (Binary Format)”, on page 21
Select “Up/Download > Software Upgrade” via the Smartpack2 Master’s front keypad; read chapter “8 - ”, page 20 The firmware file will be automatically downloaded to the Smartpack2 Master controller
! Device Hazard
WARNING: Uploading the firmware may take a long time, e.g. 35 minutes. Do not power down the system or controller during firmware upgrade, as it may corrupt the program memory and make the unit useless!
User's Guide Smartpack2 Master Controller
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2 The Smartpack2 Master Controller
Firmware Upgrade from a Computer The Smartpack2 Master controller can be upgraded using a personal computer to run the “Eltek Network Utility” program (ENU), to transfer the firmware file to the controller. Do following:
Open the controller using your fingers or a pen, see steps (1), (2) in the figure on page 13 or chapter “Opening and Closing Smartpack2 Master Controller”, on page 7
Connect a PC to the Smartpack2 Master controller plugging one end of a standard Ethernet cable to the PC and the other end to the controller’s Ehternet port
Start the “Eltek Network Utility” program, in the PC
Select the Smartpack2 Master controller; using the ENU program, check correct MAC and IP address and the correct firmware file
Click on the “Update Software” button in the ENU program
For detailed functionality description, browse and search through the Functionality Description topic in the PowerSuite programs’ Help and in Online Help.
Overview LAN Devices and Firmware Files (PC - S19 Format) The “Eltek Network Utility” program (ENU) will transfer the specific firmware file (s19format) from a LAN connected computer to the device (or hardware platform). LAN Device Smartpack S
File Name (examples)
Smartpack2 Master
SmartPack2_Master_405006.009_1.3_APP.s19
Compack
ComPack_xx.xx_APP.s19
Smartpack (Part 242100.113) Smartpack (Part 242100.118, HW v2) Smartpack (Part 242100.118, HW v3)
Rev4.2_SB70Webpower_APP.s19
WebPower Adapter SB72
Rev4.2_SB72Webpower_APP.s19
WebPower Adapter SB72
Rev2.0_SB72Webpower_APP.s19
WebPower Adapter SB72-512
Webpower_SB72-512_20_APP.s19
WebPower Adapter SB72
Rev2.0_SB72Webpower_APP.s19
WebPower Adapter SB72-512
Webpower_SB72-512_20_APP.s19
Smartpack-S_(part #)_(version #)_APP.s19
Webpower_MCF5208_43_APP.s19 Webpower_MCF5235_43_APP.s19
File Type Firmware upgrade Controller & embedded Web Adapter Firmware upgrade Controller & embedded Web Adapter Firmware upgrade Controller & embedded Web Adapter Firmware upgrade embedded Web Adapter Firmware upgrade embedded Web Adapter Firmware upgrade embedded Web Adapter Firmware upgrade Web Adapter (stand-alone with Smartpack) Firmware upgrade Web Adapter (stand-alone with Aeon Gold) Firmware upgrade Web Adapter (stand-alone with Aeon Gold) Firmware upgrade Web Adapter (stand-alone with MCU) Firmware upgrade Web Adapter (stand-alone with MCU)
The “xx.xx” refers to the firmware file’s version number.
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User's Guide Smartpack2 Master Controller
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3 About Power System Configuration
3. About Power System Configuration The Eltek DC power supply system’s functionality represents a vast set of functions, characteristics or capabilities implemented in the hardware and software of the controllers, control units and nodes connected to the system’s CAN bus. You can use following types of user interfaces to access the functions and parameters:
The controllers’ front panel keypad using software menus and submenu options
A standard web browser to access the CWUI firmware (Controller Web-based User Interface), a platform-independent user interface built-in the controllers
The PowerSuite program A PC application run on computers using MS Windows operating systems
Logical Groups or Menu Options All the mentioned functions, characteristics and parameters are fully configurable, and are organized in following system-oriented logical groups (displayed only when the hardware is connected and activated):
Power System Mains Generator Rectifiers Battery Load Control System Solar Wind Converter
Also, these functions, characteristics and parameters are presented in following taskoriented logical groups: 1. 2. 3. 4. 5. 6. 7. 8.
System Status System Configuration Alarm Configuration Commands Logs and Reports Statistics Commissioning Up/Download
For detailed functionality description, browse and search through the Functionality Description topic in the PowerSuite program’s Help or in Online Help.
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3 About Power System Configuration
1 - System Status options Configuration changes are not allowed at System Status level. To make changes you have to access the System Configuration options, the Alarm Configuration options or similar. This logical group presents the important system parameters, which indicate the status of the power system, such as number of battery banks, voltage, current, temperatures, fuse status, inputs and outputs status, and many similar parameters. The presented parameters are organized in system-oriented groups: Power System, Mains, Generator, Rectifier, etc. Refer to these topics (Mains, Rectifiers, etc.) for more information about the System Status parameters.
2 - System Configuration options The options in this logical group let you change all the relevant system parameters, values and characteristics, such as temperature scales, system polarity (as represented on the display), language, system voltages, rectifiers and battery related values, and many similar parameters. Configuration changes are allowed at this level, using a Pin-Code. NOTICE: The default Service Access Level password or Pin-Code is <0003>, which may be changed for security reasons.
The parameters are organized in system-oriented groups: Power System, Mains, Generator, Rectifier, etc. Refer to these topics (Power System, Mains, Rectifiers, etc.) for more information about the System Configuration parameters.
3 - Alarm Configuration options All the power system’s alarms are fully configurable, and are implemented using Alarm Monitors (software modules). These software modules monitor input signals and logical states, and raise alarms when the signals reach certain limits or values. Read more about “Alarm Monitors” on page 23. The options in this logical group (the Alarm Configuration options) let you configure all the limits, values, etc. for the system’s Alarm Monitors. Configuration changes are allowed at this level, using a Pin-Code. NOTICE: The default Service Access Level password or Pin-Code is <0003>, which may be changed for security reasons.
The available Alarm Monitors are organized in system-oriented groups: Mains, Generator, Rectifier, Load, etc. Refer to these topics (Mains, Rectifiers, etc.) for more information about the available Alarm Monitors parameters. Read also the topic “Typical Parameters for Alarm Monitors” on page 26.
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3 About Power System Configuration
4 - Commands options The options in this logical group let you issue or activate specific commands, such as resetting manual alarms, deleting the event log, starting battery tests, etc. Issuing commands is allowed at this level, using a Pin-Code. NOTICE: The default Service Access Level password or Pin-Code is <0003>, which may be changed for security reasons.
The commands are organized in following groups:
System Commands
Battery Commands
Outputs Test Read about “Output Test Commands” on page 31
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3 About Power System Configuration
5 - Logs and Reports options The options in this logical group collect and present the system log, battery log, report of active alarms, etc. The logs and reports are organized in following groups:
Active Alarm Log
Event Log
Battery Test Log
Inventory Report
Active Alarms Log You can browse through the stored system alarm messages (or alarm log). The controller’s alarm log may store up to 1000 chronological events. Each log entry contains event text, event action, time and date. When the log is full, the oldest value is overwritten. The log is stored in EEPROM. Example of alarm log in Smartpack2 Master Controller’s submenu: Logs/Report > Active Alarms #
Description BatteryTemp 1.1 SymmVolt 1.1 RectifierError -----------
Value 42 12,91 1
Limit 30 1,50 1
Alarm Group ---Alarm Group 15 Minor Alarm
Output ----------
Note
Event Log The Event Log is a record of system related events automatically registered by the system controller. Example of Event Log in Smartpack2 Master Controller’s submenu: Logs/Report > Event Log #
Date and Time yyyy.mm.dd hh:mm:ss yyyy.mm.dd hh:mm:ss yyyy.mm.dd hh:mm:ss yyyy.mm.dd hh:mm:ss yyyy.mm.dd hh:mm:ss
Description RectifierError SymmVolt 1.4 LVD close Door alarm OutdoorTemp 81.1 ----
Event MinorAl:On MajorAl:On Info:On MajorAl:Off Info:Off
Note
You can also save the Even Log to a storage media -- read about “8 - Up/Download options (Data Storage Device)” on page 20 – or use CWUI (Controller Web-based User Interface) or PowerSuite to delete, print and save the log to a file in your computer.
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Battery Test Log The Battery Test Log is displayed in a results table; each row of data represents a battery test. Also, the battery quality, calculated by completed battery tests, and other test parameters are displayed. Example of Battery Test Log table displayed in Smartpack S controller’s submenu: Logs/Report > Battery Test Log #
StartTime 09:58
Durat. 34
Typ Manual
Descr -----------------
Amp -68
Q% 70%
EndV 45.49
Note ----------------
----
Using the CWUI (Controller Web-based User Interface) or PowerSuite you can also display the test results for a battery test in a line graph. Inventory Report The Inventory Report presents information that describes the power system, the site’s name , serial number, installation and service dates, software name, etc. Example of Inventory Report table in Smartpack S controller’s submenu: Logs/Report > Inventory Report #
Description Company Site Model Install Date Serial N Service Date Responsible Message 1 Message 2 (Installed HW and SW info, part #, serial #, version #, etc.)
Note
6 - Statistics options This logical group collects and presents relevant system data and calculated statistics, such as average results, peak values, etc. Example of the Statistics table available in Smartpack S controller’s submenu: Statistics #
Description BatteryVoltage BatteryCurrent Battery Temp Load Current Rectifier Current Mains Volt 1
User's Guide Smartpack2 Master Controller
Reset No No No No No No
Average 52,48 -35 41 35 75 225
Peak 52,61 0 0 50 120 235
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Note
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3 About Power System Configuration
7 - Commissioning options This logical group presents a generic description of the steps required to carry out commissioning tasks of the power system. Refer also to the system’s user documentation, and to the Commissioning Procedure pullout list in the system’s quick start guide.
8 - Up/Download options (Data Storage Device) The options in this logical group let you upload firmware from the controller’s data storage device to connected controllers and control units, as well as download or save system related logs, etc. to the data storage device. NOTICE: The Smartpack2 Master controller uses an external SD card as data storage device, and the Smartpack S controller uses embedded Flash Memory.
In addition to firmware, this group’s options offer you the possibility of uploading and saving system configuration files to the controller’s data storage device. Uploading and downloading is allowed at this level, using the Pin-Code for the Service Access Level. NOTICE: Using the CWUI (Controller Web-based User Interface) or PowerSuite you can also up/download to other storage media (e.g. computer hard discs)
The Up- and Download options are organized in following groups:
Save Event Log (system related log) A command that saves to the controller’s data storage device a log of power system events automatically registered by the system controller. Read about “Logs and Reports options” on page 18
Save Data Log (control unit related log) A command that saves to the controller’s data storage device a log of key system data (voltages, current and temperature values) registered by the system controllers, or by other connected control units (e.g. I/O Monitor, Mains Monitor)
Save Energy Log (system related log) A command that saves to the controller’s data storage device a log of the power system’s energy usage, (Wh).
Save /Load Config A command that saves to the controller’s data storage device a binary formatted file which contains the controller’s or any connected CAN unit’s System Configuration, with all the specific parameters and settings. Also, you can upload a similar, specific System Configuration file to the controller or to any connected CAN unit, e.g. for
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3 About Power System Configuration automatic configuration of specific functions The “nn” in the file name specifies the unit’s CAN bus address.
Software Upgrade which offers you to upgrade the firmware in connected controllers and control units, by uploading files stored in the controller’s data storage device. Read chapter “SD Card Storage - Overview Firmware Files (Binary Format)”, page 21 Example of some of the available options in controller’s submenu: Up/Download > Software Upgrade #
Description Compack 11 Smartpack1 I/O Unit 1
SW Info 405006.009 402073.009 402088.009
Note 0A.M 3.05E 3.01
SD Card Storage - Overview Firmware Files (Binary Format) You can store binary files in the Smartpack2 Master controller’s SD card (data storage device) and use them for firmware upgrading of controllers and control units, as well as for exporting and importing configuration files. NOTICE: All firmware upgrade and configuration files stored in the SC card must have specific file names.
The SD card uses the 8.3 file name format. Before storing the files on the SD card, you must rename them, so that they conform to the specific file names described below. For example, if you receive the file “SmartPack2_Basic_405007.009_V1.1.mhx” to upgrade your Smartpack2 Basic controller firmware to version 1.1, you must first rename the file to exactly “SP2BAS.MHX”, then copy the file to the SD card and finally insert the SD card in the Smartpack2 Master controller to start the firmware upgrade process. #
CAN Node Smartpack2 Master Smartpack2 Basic Smartpack2 Basic Industrial Smartpack Smartnode Battery Monitor Load Monitor AC Mains Monitor I/O Monitor
File Name SP2MAST.BIN SP2BAS.MHX SP2BASIN.S19 SP.MHX SMARTNOD.MHX BATTMON.HEX LOADMON.HEX MAINSMON.HEX IO_UNIT.HEX
File Type Firmware upgrade Firmware upgrade Firmware upgrade Firmware upgrade Firmware upgrade Firmware upgrade Firmware upgrade Firmware upgrade Firmware upgrade
CAN Node Type Controller Controller Controller Controller Control Unit Control Unit Control Unit Control Unit Control Units: I/O Monitor, Monitor2 & Monitor3 Control Unit All types
FLEXIMON.S19 Firmware upgrade UNIT_aa.HEX Configuration File (Save/Load) The “aa” refers to the CAN bus address or ID number. E.g. “UNIT_82.HEX” could be the configuration file for I/O Monitor with CAN bus address 82.
Flexi-Monitor Any node
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3 About Power System Configuration When upgrading the firmware of controllers and control units — if several units of the same type are connected to the CAN bus — the Smartpack2 Master controller will request you to specify the CAN bus ID number of the unit to upgrade.
Flash Memory Storage You can store files in the Smartpack S controller’s embedded Flash Memory (data storage device) and use them for firmware upgrading of controllers and control units, as well as for storage of logs, language codes, and for exporting & importing configuration files. When upgrading the firmware of controllers and control units — if several units of the same type are connected to the CAN bus — the Smartpack S controller will request you to specify the CAN bus ID number of the unit to upgrade. FTP Client The files stored in the controller’s Flash memory are also accessible from a computer, via the FTP client embedded in the controller’s web-based user interface. NOTICE: You must use the “Admin” log in account, to be able to use the embedded FTP client.
An external FTP client, such as e.g. “FileZilla” (freeware) — running on a computer connected to the controller’s Ethernet port — can also be used to access the files on the controller’s embedded Flash memory WARNING: It is not recommended to use the FTP client embedded in Windows Explorer.
WARNING: Before uploading files to the Flash memory (4MB), check that there is enough storage space. Also, consider deleting files that are no longer necessary.
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Alarm Monitors Alarm monitors are software modules used by the system controller to measure system internal and external input signals or logical states. When an alarm monitor is enabled, it compares the measured parameter with the preprogramed values or limits, and raises an alarm in the event of the measured parameter reaching one of the limits. When this event occurs, the alarm monitor stores the event in the Event Log, initiates an internal action and activates an output group. Internal preprogrammed actions may be battery current limiting, boost inhibiting or similar. The generated alarm activates a preprogrammed group of relay outputs (an alarm output group, AOG).
The alarm monitors’ most commonly used configuration parameters (Refer to the “Alarm Monitor dialog boxes” topic in PowerSuite Online Help)
are:
Type of input The measured Input Signal can be analogue (e.g. a voltage), logical (e.g. an open or closed contact) and numeric (e.g. number of rectifiers, % remaining capacity, etc.)
Alarm Monitor activation You have to Enable the alarm monitor so that it functions
Type of alarm reset You can select whether the alarm generated by monitor can be reset manually, or automatically (when the event that caused the alarm is no longer true)
Hysteresis and Time delay When the input signal has reached a certain limit or criteria for a certain period of time, the alarm monitor raises an alarm. This period of time is called Time
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3 About Power System Configuration delay. You can also enter a hysteresis value to prevent the alarm monitor from unwanted rapid “switching”, when the input signal is around the limit or criteria. . Alarm is raised Major High Limit Hysteresis t
Input Signal Time delay
For example: A MajorHigh Limit is set to 57.00VDC, with a Hysteresis of 0.10VDC and a Time delay of 5 seconds. An input signal of 57.08VDC lasting 3 seconds will not cause the alarm monitor to raise an alarm. The alarm will only be generated when the input signal is over 57.00VDC for a longer period of time than 5 seconds (the Time delay). The alarm will only be switched off when the input signal is lower than 56.90VDC (the hysteresis).
Monitored Limits and Events Analogue and numeric alarm monitors compare the measured input with from one to four user-defined values or limits; two above normal value (Major High and Minor High) and two below normal value (Minor Low and Major Low). The type and number of internal actions (events) are usually defined from factory. Logical alarm monitors only compare the measured input signal with a logical state (normally open or closed). The user can define the alarm group that the monitor will activate when the input signal is not in the normal state.
Alarm output groups For each value or limit, you can select which alarm output group (AOG) the alarm monitor will activate, in the event the measured input reaches the specific limit
Measured Average Value The alarm monitor stores all input signal measurements and performs average calculations every minute. Then, the monitor continuously displays the input signal average value, and the period of time the input signal has been measured. You can restart the monitor’s average calculations.
Measured Peak Value The alarm monitor stores all input signal measurements. Then, the monitor continuously displays the input signal peak value, since the measurements started. You can restart the monitor’s peak value measurements.
In addition, you can configure the alarm monitors with a description of the alarm monitor and other configuration parameters.
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3 About Power System Configuration Read also the “Alarm Monitor dialog boxes” topic in PowerSuite Online Help.
Types of Alarm Monitors The power system’s controller uses following types of alarm monitors, determined by the monitor’s type of input signal:
Logical Alarm Monitors (L1) (monitor logical states such as Open/Closed or Yes/No)
Numeric Alarm Monitors (N1, N2%) (monitor numeric values such as the number of rectifiers, errors, the % battery capacity, etc)
Analogue Alarm Monitors (A2, A4) (monitor analogue values such as voltage, current, etc)
Special Alarm Monitors (LVD) (monitor the battery voltage and controls the LVD contactors)
Analogue and numerical alarm monitors compare the measured input with one to four user-defined values or limits; two above normal value (Major High and Minor High) and two below normal value (Minor Low and Major Low). Logical alarm monitors only compare the measured input signal with a logical state (normally open or close). The user can define the type of event the monitor activates when the input signal is not in the normal state. Using PowerSuite or the controller’s web-based interface (CWUI), you can change the default alarm monitor’s name (Description). This is useful for alarm monitors of the type “ProgInput X.Y”, but you should be careful changing the name of other system alarm monitors. Read also the “Alarm Monitor dialog boxes” topic in PowerSuite Online Help.
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3 About Power System Configuration
Typical Parameters for Alarm Monitors The power system’s controller uses following types of alarm monitors, determined by the monitor’s type of input signal:
Logical Alarm Monitors (L1)
Numeric Alarm Monitors (N1, N2%)
Analogue Alarm Monitors (A2, A4)
Special Alarm Monitors (LVD)
The examples below show typical configuration parameters for these alarm monitors. Parameters with “(x)” references in the Note column are described in more detail at the end of this chapter. Parameters for Logical Alarm Monitors (L1) Example to monitor logical states such as Open/Closed or Yes/No. #
Description Monitor – Enable/Disable? Manual Reset Hysteresis TimeDelay MinorHigh AlarmGroup
Value Disabled 000 7 Major Alarm
Unit/Label Enable
Seconds
Note Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a) (not applicable) Selects among delay time options (b) Selects the alarm group to activate
Parameters for Numerical Alarm Monitors (N1) Example to monitor numeric values such as the number of rectifiers, errors, etc. #
Description Monitor – Enable/Disable? Manual Reset Hysteresis TimeDelay
Value Disabled 0000 2
Unit/Label Enable
MajorHigh AlarmLevel MajorHigh AlarmGroup
001 Major Alarm
Units
Upper limit Selects the alarm group to activate
MinorHigh AlarmLevel MinorHigh AlarmGroup
001 Minor Alarm
Units
Lower limit Selects the alarm group to activate
Units Seconds
Note Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a) (not applicable) Selects among delay time options (b)
Parameters for Numerical Alarm Monitors (N2%) Another example to monitor numeric values such as the percent of battery capacity, etc. #
Description Monitor – Enable/Disable? Manual Reset Hysteresis TimeDelay
Value Disabled 2 10
Unit/Label Enable
MajorHigh AlarmLevel MajorHigh AlarmGroup
95 Major Alarm
%
Upper limit Selects the alarm group to activate
MinorHigh AlarmLevel MinorHigh AlarmGroup
80 Minor Alarm
%
Lower limit Selects the alarm group to activate
26
% Seconds
Note Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a) (b) Selects among delay time options (b)
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Parameters for Analogue Alarm Monitors (A2) Example to monitor analogue values such as voltage, current, etc with 2 limits. #
Description Monitor – Enable/Disable? Manual Reset Hysteresis TimeDelay
Value Disabled 100 5
Unit/Label Enable
MajorHigh AlarmLevel MajorHigh AlarmGroup
5000 Major Alarm
Amp
Upper limit Selects the alarm group to activate
MinorHigh AlarmLevel MinorHigh AlarmGroup
4000 Minor Alarm
Amp
Lower limit Selects the alarm group to activate
Amp Seconds
Note Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a) (b) Selects among delay time options (b)
Parameters for Analogue Alarm Monitors (A4) Example to monitor analogue values such as voltage, current, etc with 4 limits. #
Description Monitor – Enable/Disable? Manual Reset Hysteresis TimeDelay
Value Disabled 10 7
Unit/Label Enable
MajorHigh AlarmLevel MajorHigh AlarmGroup MinorHigh AlarmLevel MinorHigh AlarmGroup
280 Mains Alarm 260 Mains Alarm
Volt AC
MinorLow AlarmLevel MinorLow AlarmGroup MajorLow AlarmLevel MajorLow AlarmGroup
100 Mains Alarm 80 Mains Alarm
Volt AC
Volt AC Seconds
Volt AC
Volt AC
Note Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a) (b) Selects among delay time options (b) Major High upper limit Selects the alarm group to activate Minor High upper limit Selects the alarm group to activate Minor Low lower limit Selects the alarm group to activate Major Low lower limit Selects the alarm group to activate
Parameters for Special Alarm Monitors (LVD) Example to monitor the battery voltage and control the LVD contactors. #
Description Monitor – Enable/Disable? MainsIndependent Enable/Disable? Temp. Dependant Enable/Disable? Disconnect Voltage [V] Reconnect Voltage [V] Delay After Disconnect [seconds] AlarmGroup
Value 43,00 48,00 000 LVBD
Unit/Label Enable Enable Enable
Note Activates or deactivates the alarm monitor (c) (d) (e) (f) Selects among delay time options (g) Selects the alarm group to activate Minor Low lower limit Selects the alarm group to activate Major Low lower limit Selects the alarm group to activate
The LVD alarm monitors “observe” that the battery voltage (input signal) is within limits, otherwise they activate the LVD contactors (alarm group).
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3 About Power System Configuration
(a) Manual Reset The DC power system can be configured with automatic or manual alarm reset. When Manual Alarm Reset is enabled -- and the alarm condition no longer exists -- the operator must reset the alarm manually, via the power systems user interface (web GUI or controller’s front keys). When the Manual Alarm Reset is disabled, then the Automatic Alarm Reset is enabled (default). In this case, when an alarm condition no longer exists, the main controller will automatically reset the alarm, by deactivating the alarm lamps and relays to indicate that normal operation is established. (b) Hysteresis and Time Delay Read also topic “Alarm Monitors” on page 23 (c) Mains Independent Check this option if you want that the LVD alarm monitor will reconnect the LVD contactor when the rectifier system output voltage reaches the Reconnect Voltage limit, regardless whether Mains is ON or OFF. For example, this is possible using an additional primary supply. Uncheck this option (Mains dependent) if you want that the LVD alarm monitor will NOT reconnect the LVD contactor until Mains is ON again. (d) Temperature Dependent Used with LVD contactors that disconnect the battery bank (LVBD). Check this option if you want that the LVD alarm monitor will reconnect the LVBD contactor when the battery temperature is lower than the temperature limit configured in the “BatteryTemp” alarm monitor. (e) Disconnect Voltage Enter a numeric value for the battery voltage drop-down limit. When -- after a Mains failure -- the battery voltage gradually drops down to this limit; then the alarm monitor raises the alarm and trips the LVD contactor. (f) Reconnect Voltage Enter a numeric value for the battery voltage reconnection limit. When the Mains supply is ON again, the rectifier system output voltage increases to this limit; then the alarm monitor will reconnect the LVD contactor. (g) Delay Time after Disconnect Enter the Time delay or number of seconds the LVD contactor has to be tripped or disconnected, before the alarm monitor is allowed to reconnect the LVD contactor
Alarm Output Groups An Alarm Output Group (AOG) is a user defined software assignment that consists of grouping together all the outputs that always are activated at the same time. The outputs -- alarm relay outputs and or latching contactors (LVLD and LVBD) – are distributed among the power system’s controllers and control units.
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3 About Power System Configuration In order to activate the alarm relay outputs and latching contactors (LVLD and LVBD) in the DC power supply system, you have to assign them to output groups (AOG). Output relay assignment and output relay mapping are similar terms, synonyms.
Read also the “Alarms Overview Outputs tab” topic in PowerSuite Online Help. The power supply system uses at least 20 different alarm output groups (AOG); 18 for assignment of alarm output relays, and 2 or more for assignment of LVD latching contactors. Usually, the first seven alarm output groups have alarm relay outputs already assigned to them from factory (Factory Default Settings). Typically, alarm output groups 8 through 18 are listed as “Alarm Group 8”, “Alarm Group 9”… to “Alarm Group 18”, but they have no alarm relay outputs assigned. Alarm output groups “LVBD OG” and “LVLD1 OG” have usually LVD battery and load latching contactors assigned from factory. NOTICE: Usually, most controllers and I/O Monitors are physically equipped with relay outputs. The outputs of Smartnode control units are telephone numbers, instead of relay outputs. The assignment procedure is the same, but you group the phone numbers and assign them to Alarm Output Group. Read also topic “Control Unit Modem Callback Setup tab” in PowerSuite Online Help.
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3 About Power System Configuration
The example below shows typical Alarm Output Group assignment in a Smartpack S-based system. Alarm Configuration > Outputs # 1
Description Alarm Groups Major Alarm, AOG
2
Minor Alarm, AOG
3
Mains Alarm, AOG
4
Fuse Alarm, AOG
5
High Battery Alarm, AOG
6
Low Battery Alarm, AOG
7
Rectifier Alarm, AOG
8
Gen-Set AOG
9
Alarm Group 9
10
Alarm Group 10 -----
17
Alarm Group 17
18
OutpBlocked, AOG
19
LVBD, AOG
20
LVLD, AOG 1 ---------
Output
1
2
3
4
5
6
LVBD
LVLD1
Note
In the example above,
Alarm relay output 1 is used for external common alarm signalling
Alarm Output Group 18, “OutpBlocked, AOG” If an external warning is necessary, you can assign output relays to the “OutpBlocked, AOG” group, e.g. to activate a lamp or alarm bell when the alarm output relays are blocked. Read more in topic “Alarm Outputs Isolation (Output Blocked)” on page 31
Alarm Groups 9 through 17 are unused, and can be assigned when required
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Output Test Commands This logical subgroup lets you issue or activate specific commands to test the activation of the alarm output relay contacts. For example, following commands might be available in Smartpack S controller’s submenu: Commands > Output Test #
Description Output Relay # 1 Output Relay # 2 Output Relay # 3 Output Relay # 4 Output Relay # 5 Output Relay # 6
Action
Unit/Label No No No
Note Tests alarm relay number 1
The Output Test functionality enables to test and verify the circuits connecting external equipment to the power system’s alarm relay outputs. The Output Test command will toggle the alarm relay contacts -- regardless of the position they are at the moment -- for a certain period of time (entered in the “Output Test Timeout (sec)” in PowerSuite). Issuing commands is allowed using a Pin-Code. NOTICE: The default Service Access Level password or Pin-Code is <0003>, which may be changed for security reasons.
Alarm Outputs Isolation (Output Blocked) When the user activates the “OutpBlocked” command, system alarms will NOT trigger any alarm output group (similar to relay isolation), except for the “OutpBlocked, AOG” group, which is always Alarm Output Group 18. If an external warning is necessary, you can assign output relays to the “OutpBlocked, AOG” group, e.g. to activate a lamp or alarm bell when the alarm output relays are blocked. The “OutpBlocked” command will reset all alarm output groups to normal status, and possible new alarms will NOT trigger any alarm output groups (output relays activation is blocked), except for AOG 18. Also, this command will always activate Alarm Output Group 18 to facilitate external warning of this function being active.
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Monitoring and Control Units Powerpack, Flatpack2 & Minipack DC Power Supply Systems . 350020.013
1 Introduction The product warranty becomes invalid if the following safety precautions are not followed during handling, installation, commissioning and general use/operation of Eltek DC power supply system.
356800.183, 3v3
DC Power Supply Systems
SAFETY and ENVIRONMENTAL PRECAUTIONS
General Precautions
Device Hazard
CAUTION: Even though the product incorporates protection circuitry and other safeguards, it can be damaged, perform G1 poorly or have a reduced lifetime if it is exposed to incorrect treatment during transport, installation or service. Always handle the equipment using proper lifting techniques, do not roll, climb or drill hole in the cabinets or enclosures.
Electric Shock
WARNING: Opening the equipment may cause terminal injury — even if the mains AC supply is disconnected. G2 Hazardous voltages may be present inside, as large capacitors may still be charged.
!
Environmental Precautions
Ventilated Hot Surface
Current Surge Protection
Humidity & Dust Protection
CAUTION: To avoid damage the equipment, keep objects clear of system ventilation inlets, outlets and system fans, E1 if any, ensuring the airflow through the units is not obstructed, and that the fans rotate freely. Use caution with rectifiers, as they can reach extreme temperatures under load and normal operation. WARNING: The installer/user is responsible for ensuring that the DC power system is not damaged by current E2 surges, over-voltages, etc. caused by external transients, lightning, electrostatic discharge, etc. To avoid damage and obtain the expected system reliability, it is mandatory to always install SPDs in Eltek’s power supply systems. Follow the instructions given in “Guidelines for Lightning and Surge Protection”, doc. 2024623. WARNING: The electronics in the power supply system are designed for indoor, clean environment. When E3 installed in outdoor enclosures, it is important to keep the door closed during operation, and replace the filters on a regular basis. Indoor installations in dusty or humid areas require appropriate air filtering of the room, or filtering of the air entering the DC power system. Follow the instructions given in “Generic Guidelines Environmental Protection.”, doc. 2038879.
Precautions during Installation
! Qualified Personnel
! EMC, NEC/CEC Regard
!
CAUTION: Read the user documentation carefully before installing and using the equipment, as installation and I1 operation is to be performed as described in it. Always tighten screws and bolts with the torque values recommended in the documentation. For safety reasons, the commissioning and configuration of the equipment is only to be performed by Eltek’s personnel or by authorized and qualified persons. CAUTION: This product is tested and verified according to international safety, environmental and EMC standards. Any I2 non-Eltek equipment installed into this product after delivery might influence the performance and could infringe the original approvals. The installer is responsible for ensuring that the environmental properties of this product/ system do not deteriorate during installation, and that it is performed in accordance with applying regulations. Installations in USA and Canada must comply with NEC/CEC requirements. CAUTION: Before you start the electrical installation, you must always disconnect all external AC supply fuses, as well I3 as internal battery and load fuses/ breakers, if any.
Device Hazard
WARNING: For safety reasons (high leakage current / high touch current) you must always connect the AC earth I4 wire (PE) to the terminals, before you connect the AC input cable(s). The batteries, if any, represent a major energy hazard. To avoid short-circuit of battery poles, you must always remove metallic objects — uninsulated tools, rings, watches, etc. — from the vicinity of the batteries.
Electric Shock
WARNING: 60V and higher DC power systems are only to be installed in Restricted Access Locations (RAL). I5 Access must be limited by use of tool, i.e. lock and key.
Electric Shock
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1 Introduction
Part number for Smartpack2 Master Controller:
350020.013
242100.500
Issue 2.0, 2014 Jan
Published 2014-03-06 mafeno
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1 Introduction
Table of Contents 1.
Introduction ......................................... 5 About this Guide ................................................ 5 System Diagram — Flatpack2 Power System w/SP2.................... 5
2.
The Smartpack2 Master Controller ...................... 6 Key Features .................................................. 6
Location of Connector, Communication Ports ..................... 7 Opening and Closing Smartpack2 Master Controller ........................ 7
CAN Bus Termination ............................................ 8 CAN Bus Cabling ................................................... 8
Front Panel Operation ......................................... 9 Graphical Display ............................................... 9 Front Keys .................................................... 9 Software Menus ............................................... 10
Controller Access — Via Stand-alone PC ........................ 11 Technical Specifications ...................................... 12 ........................................... 12
Firmware Upgrade Controller.................................. 13 Firmware Upgrade from the SD Card ................................... 13 Firmware Upgrade from a Computer ................................... 14 Overview LAN Devices and Firmware Files (PC - S19 Format)............ 14
3.
About Power System Configuration .................... 15 Logical Groups or Menu Options .................................. 15 1 - System Status options ............................................ 16 2 - System Configuration options...................................... 16 3 - Alarm Configuration options ....................................... 16 4 - Commands options .............................................. 17 5 - Logs and Reports options......................................... 18 6 - Statistics options ................................................ 19 7 - Commissioning options ........................................... 20 8 - Up/Download options (Data Storage Device).......................... 20 SD Card Storage - Overview Firmware Files (Binary Format) ............. 21 Flash Memory Storage ........................................... 22
Alarm Monitors ................................................ 23 Types of Alarm Monitors ............................................. 25 Typical Parameters for Alarm Monitors ................................. 26
Alarm Output Groups ........................................... 28 Output Test Commands ......................................... 31 Alarm Outputs Isolation (Output Blocked) ........................... 31
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1 Introduction
1. Introduction The advanced Smartpack2 Master controllers are developed for Eltek’s Flatpack2 DC power systems that implement the Smartpack2-based distributed control system.
About this Guide This booklet provides users of Smartpack2-based DC power systems with the required information for operating the system using the Smartpack2 Master’s front panel. The booklet also describes the Smartpack2 Master controller’s building blocks, external connections and technical specifications. Read also the generic and site specific documentation for your DC power system. For detailed functionality description, browse and search through the Functionality Description topic in PowerSuite Online Help or CWUI Online Help. Notice that you must log in to access Online Help (contact your Eltek representative)
System Diagram — Flatpack2 Power System w/SP2 The generic Smartpack2 (SP2) distributed control system — used in Flatpack2 PS systems — monitors and controls the whole system, and consists of the Smartpack2 Master (SP2M) controller, the Smartpack2 Basic (SP2B) controller and the I/O Monitor2 CAN node. The Smartpack2 Master serves as the local user interface between you and the system. The system may also be configured via the Controller’s Web-based User Interface (CWUI) on a standard web browser, and via the PowerSuite PC application. The Smartpack2 Basic monitors and controls the power system’s internal wiring and supplies the CAN bus with power. The I/O Monitor2 CAN node implements input and output signals. CWUI (Controller’s webbased user interface)
Internet
Alarm Outputs NC-C-NO
Ethernet cable
Config. Inputs Smartpack2 Master Controller
Flatpack2 System
I/O Monitor2 CAN node
Smartpack2 Basic Controller
Fuse Alarm
CAN Bus Flatpack2 HE rectifiers
LVLD Telecom and Industrial equipment
AC Fuses, external (230VAC or 400VAC or 85-300VDC)
AC mains supply selector
LVBD Temp. Sensors
Load Fuses & MCBs DC Distribution
OR AC Input (Single- or 3-phase or DC Input)
Battery string #1
Battery Fuses
DC Output (24V, 48V or 60V)
Figure 1 Typical Flatpack2 DC power system for telecom and industrial equipment, fed from external AC mains or DC supply. It consists of rectifiers in power shelves, master and basic controllers, DC distribution, etc.
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2 The Smartpack2 Master Controller
2. The Smartpack2 Master Controller The Smartpack2 Master controllers are powerful modules used as master controllers in the distributed control system of Smartpack2-based power supply systems. They serve as the local user interface between you and the power system. The Smartpack2 Master controller is 2U high and 160mm wide, and it is mounted in the power system’s front panel or door. The CAN bus is the only connection between the Smartpack2 Master and the Smartpack2 Basic controller, which provides great installation flexibility.
Key Features A wide range of features are implemented in the Smartpack2 Master controller, as mentioned below: Graphical TFT high contrast, high resolution color display for easy navigation LEDs for local visual alarming (Major, Minor, Power ON) Ethernet for remote or local monitoring and control via WEB Browser Ethernet port for straight-through and crossover cables SNMP protocol with TRAP, SET and GET on Ethernet. Email of TRAP alarms Comprehensive logging Automatic battery monitoring and test Battery lifetime indication Battery used and remaining capacity (Ah or %) monitoring User defined alarm grouping (Boolean logic for grouped alarms) Uploading and downloading of firmware and configuration files with SD card SD card slot for downloading/uploading of logs and setup Comprehensive generator/hybrid/DC solar system control and monitoring features Read also chapter “Technical Specifications”, page 12, for more details.
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Location of Connector, Communication Ports CAN port 1&2 Electrically identical (CAN bus (twisted-pair CAT5 cable)
Smartpack2 Master Controller
CWUI (Controller’s webbased user interface)
Ethernet cable (Ethernet cable Standard straight through cable OR crossover cable)
RJ-45 socket for Ethernet connection
RJ-45 socket for Ethernet connection
SD card Handle in open position Smartpack2 Master controller (open)
Figure 2 Location of CAN ports and Ethernet connector in the Smartpack2 Master controller
CAN port 1 and 2 are electrically identical, and are used to enable connection of the CAN bus incoming and outgoing CAT5 cables, or the RJ45 CAN bus termination plug.
Opening and Closing Smartpack2 Master Controller Opening the controller’s right side enables inserting an SD card and temporarily connecting an Ethernet cable. 1. To open it, pull the handle’s knob slightly outwards (use your fingers or a pen) and 2. then slide the handle to the left (the controller’s right side opens) 3. To close it, slide the handle to the right (the controller's right hand side closes, almost), then push the controller's front inwards, to close it completely
Handle in locked position
Smartpack2 Master controller (locked)
SD card
Handle in open position Smartpack2 Master controller (open)
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2 The Smartpack2 Master Controller
CAN Bus Termination To ensure a correct bus communication and avoid data reflection, you must always terminate the CAN bus with two 120 resistors, one at each end of the line (60 bus impedance). Smartpack2-based DC power systems are shipped from factory with the CAN bus already terminated with 120 resistors. The CAN bus termination is implemented with a special RJ45 plug with built-in 120 end-of-line resistor. CWUI (Controller’s web-based user interface)
Ethernet cable (LAN) Smartpack2 Master Controller
120
Smartpack2 Basic Controller
End-of-Line Resistor Flatpack2 HE Rectifiers
1
CAN bus (twisted-pair CAT5 cable)
01
02
n Load Monitor
Internal System Monitoring
ID Number
I/O Monitor2 81
I/O Monitor
120
Battery Monitor 33
82
End-of-Line Resistor
49
Shunts Current Monitoring Sense Inputs Alarm Outputs NC-C-NO
Temp, Fan Speed Mon & Ctrl
Fuses
Battery string #1
Alarm Outputs NC-C-NO
Flatpack2 DC Power System
Config. Inputs
Fuse Monitoring Configurable Inputs
Config. Inputs
Figure 3 Example of CAN bus addressing and termination in a Flatpack2 power system with Smartpack2-based control system and several monitors connected the CAN bus
When connecting more CAN nodes to the bus, you have to remove the CAN bus termination plug from one of the CAN bus ends, and plug it in one of the CAN ports on the last connected CAN node.
CAN Bus Cabling In addition to the two dedicated wires for communication, the CAN bus multi-wire cable must integrate wires for the CAN power supply and other signals. In standard industrial environments, the CAN bus can use standard cabling without shielding or twisted pair wiring. If very low interference (EMI) is required, a CAT-5 twisted-pair cable is recommended.
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Front Panel Operation This chapter describes the Smartpack2 Master controller’s keys and indicators, and how to operate the Smartpack2-based DC power system from the controller’s front panel. Graphical Color Display 3.2” TFT 32k, QGVA 320x240
”Alarm” LED lamp (red) “Warning” LED lamp (yellow) “Power” LED lamp (green) ”Enter” key “Cancel” key
Smartpack2 Master controller
Arrow keys
Handle in locked position
Figure 4 Smartpack2 Master controller’s front keys and indicators
Graphical Display The Graphical Color Display — 3.2” TFT 32k, QVGA 320x240 — is either in Status Mode (displays the system’s status) or in Menu Mode (displays the menu structure). The Smartpack2 Master controller has the following LED indications: LED Indicator Power
Warning
Alarm
Illumination Status OFF ON green Flashing Green OFF ON amber Flashing amber OFF ON red Flashing red
Description The controller has NO supply Supply healthy Distributed Power Fault No Warning Warning (Minor alarm, non-critical alarm) Communications Fault No Alarm Alarm (Major Alarm, critical alarm) SW Fault / Boot Loader Mode
Table 1 Description of the Smartpack2 Master controller’s LED illumination status
Front Keys You can operate the power system navigating intuitively through the graphical menu structure via the following 6 front keys.
Press on the key to change from Status Mode to Menu Mode and to select options, enter values
Press the key to navigate to previous level and cancel options and values
Press the keys or to navigate up- or downwards, point at options and increase and decrease values
Press the keys or to navigate one page up- or downwards and point at options
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2 The Smartpack2 Master Controller
Software Menus The Smartpack2-based system’s functionality is accessed via a network of software menus and submenus, enabling you to configure and control the whole power system from the controller’s front panel. When browsing the menus, the Menu Level Indicator shows the menu level you are in. Editing parameters is password protected, (default pin code <0003> may be changed for security reasons). The display can be in Status Mode or in Menu Mode. System Parameters
Status Mode
Display more with the → and ← arrow keys. (Display area P)
System Status Normal mode, Alarm mode, etc. (Display area S)
System Messages Animated icons, keys to press, alarms, system time, etc (Multi-Info field, Display area M)
Status Battery Bank
System in Normal Mode
Displayed in % or in Ah (Display area B)
To change from Status Mode to Menu Mode press on this key:
System in Alarm Mode Animated System Messages (M) in Normal Mode
Icon none
Enabled Function Float Batt. Charging Battery Charging Battery Discharging Current Limitation Efficiency Management Generator running
Chosen option Menu Icons
Batt. Boost Charging Battery Test Temp. Compensated Ch. Outputs Blocked
Menu Names
When no battery bank installed, the icons are shown in Display area B
Menu Level Indicator hierarchical menus (Level 1)
Main Menu Options (Level 1) Scrollbar
Menu Mode
Chosen option (yellow text) Press “Enter” to display the Mains submenu Warning (minor alarm) Alarm (major alarm)
Menu Level Indicator hierarchical menus (Level 2)
Submenu “System Configuration” (Level 2)
Submenu “System Status” (Level 2)
Pin Code required for changing configured parameters (use the ↑ or ↓ arrow keys to enter code). Default pin code <0003> (should be changed for security reasons)
Menu Level Indicator hierarchical menus (Level 3)
Example Submenu “Monitors Statistics” (Level 3)
From a PC’s web browser, or running the PowerSuite program, you can also access the complete system functionality, described in the programs’ Help and in Online Help.
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Controller Access — Via Stand-alone PC You can access the Smartpack2 Master controller directly from a stand-alone computer, or via a Local Area Network (LAN) if available. Each controller is shipped with a unique Eltek MAC address stored inside the controller and marked on the controller’s label, and with the fixed IP address <192.168.10.20>. Do following to access the controller: 1. Start the “Eltek Network Utility” (ENU) program Smartpack2 Master Controller
Configuration via web browser
Ethernet cable (Standard straight through cable OR crossover cable)
RJ-45 socket for Ethernet connection
SD card Handle in open position Smartpack2 Master controller (open)
2. Connect the computer to the controller; check its MAC address is displayed 3. Find the computer NIC’s IP address and subnet mask (network card) Tip: using DOS command IPCONFIG, in a Command Prompt window e.g. computer’s IP address <169.254.52.132> Subnet mask <255.255.0.0> 4. Change the controller’s IP address and Network Mask to be the same range as the computer’s Tip: Using the ENU program, 1. Select the controller, 2. Click in the “Configuration” button 3. Change from default <192.168.10.20><0.0.0.0> to e.g. IP address <169.254.52.133><255.255.0.0>, (Ping <169.254.52.133> first, to check that the address is unused) 4. Click on the “Enable Static IP” button 5. Access the controller’s configuration pages in your web browser, e.g. clicking the “Web Interface” button in the ENU program 6. Log in with the account, 7. Change the controller’s Device Name
After accessing the controller, you can configure and monitor the power system using a standard web browser or via the PowerSuite program. PowerSuite’s newest version is always available on our FTP server. Contact your closest Eltek representative. For detailed functionality description, browse and search through the Functionality Description topic in the PowerSuite programs’ Help and in Online Help.
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Technical Specifications
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2 The Smartpack2 Master Controller
Firmware Upgrade Controller Upgrade of the Smartpack2 Master controller’s firmware, while the system is live, is performed either via the controller’s Ethernet port -- using the “Eltek Network Utility” program (ENU) — or via the controller’s SD card. Upgrading the firmware does not delete or change any of the configuration and calibration values stored in the controllers. You can upgrade the Smartpack2 Master controller’s firmware using one of the following two methods.
Firmware Upgrade from the SD Card The Smartpack2 Master controller’s firmware can be upgraded via the controller’s SD card. Do following: Handle in locked position Ethernet port
Smartpack2 Master controller (locked)
SD card Handle in open position Smartpack2 Master controller (open)
Figure 5 Opening the Smartpack2 Master controller NOTICE: All firmware upgrade and configuration files stored in the SC card must have specific file names.
Open the controller using your fingers or a pen, see steps (1), (2) above or chapter “Opening and Closing Smartpack2 Master Controller”, on page 7
Insert an SD card containing the correct controller’s firmware source file, e.g. f
Select “Up/Download > Software Upgrade” via the Smartpack2 Master’s front keypad; read chapter “8 - ”, page 20 The firmware file
! Device Hazard
WARNING: Uploading the firmware may take a long time, e.g. 35 minutes. Do not power down the system or controller during firmware upgrade, as it may corrupt the program memory and make the unit useless!
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Firmware Upgrade from a Computer The Smartpack2 Master controller can be upgraded using a personal computer to run the “Eltek Network Utility” program (ENU), to transfer the firmware file to the controller. Do following:
Open the controller using your fingers or a pen, see steps (1), (2) in the figure on page 13 or chapter “Opening and Closing Smartpack2 Master Controller”, on page 7
Connect a PC to the Smartpack2 Master controller plugging one end of a standard Ethernet cable to the PC and the other end to the controller’s Ehternet port
Start the “Eltek Network Utility” program, in the PC
Select the Smartpack2 Master controller; using the ENU program, check correct MAC and IP address and the correct firmware file
Click on the “Update Software” button in the ENU program
For detailed functionality description, browse and search through the Functionality Description topic in the PowerSuite programs’ Help and in Online Help.
Overview LAN Devices and Firmware Files (PC - S19 Format) The “Eltek Network Utility” program (ENU) will transfer the specific firmware file (s19format) from a LAN connected computer to the device (or hardware platform). LAN Device Smartpack S
File Name (examples)
Smartpack2 Master
SmartPack2_Master_405006.009_1.3_APP.s19
Compack
ComPack_xx.xx_APP.s19
Smartpack (Part 242100.113) Smartpack (Part 242100.118, HW v2) Smartpack (Part 242100.118, HW v3)
Rev4.2_SB70Webpower_APP.s19
WebPower Adapter SB72
Rev4.2_SB72Webpower_APP.s19
WebPower Adapter SB72
Rev2.0_SB72Webpower_APP.s19
WebPower Adapter SB72-512
Webpower_SB72-512_20_APP.s19
WebPower Adapter SB72
Rev2.0_SB72Webpower_APP.s19
WebPower Adapter SB72-512
Webpower_SB72-512_20_APP.s19
Smartpack-S_(part #)_(version #)_APP.s19
Webpower_MCF5208_43_APP.s19 Webpower_MCF5235_43_APP.s19
File Type Firmware upgrade Controller & embedded Web Adapter Firmware upgrade Controller & embedded Web Adapter Firmware upgrade Controller & embedded Web Adapter Firmware upgrade embedded Web Adapter Firmware upgrade embedded Web Adapter Firmware upgrade embedded Web Adapter Firmware upgrade Web Adapter (stand-alone with Smartpack) Firmware upgrade Web Adapter (stand-alone with Aeon Gold) Firmware upgrade Web Adapter (stand-alone with Aeon Gold) Firmware upgrade Web Adapter (stand-alone with MCU) Firmware upgrade Web Adapter (stand-alone with MCU)
The “xx.xx” refers to the firmware file’s version number.
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3. About Power System Configuration The Eltek DC power supply system’s functionality represents a vast set of functions, characteristics or capabilities implemented in the hardware and software of the controllers, control units and nodes connected to the system’s CAN bus. You can use following types of user interfaces to access the functions and parameters:
The controllers’ front panel keypad using software menus and submenu options
A standard web browser to access the CWUI firmware (Controller Web-based User Interface), a platform-independent user interface built-in the controllers
The PowerSuite program A PC application run on computers using MS Windows operating systems
Logical Groups or Menu Options All the mentioned functions, characteristics and parameters are fully configurable, and are organized in following system-oriented logical groups (displayed only when the hardware is connected and activated):
Power System Mains Generator Rectifiers Battery Load Control System Solar Wind Converter
Also, these functions, characteristics and parameters are presented in following taskoriented logical groups: 1. 2. 3. 4. 5. 6. 7. 8.
System Status System Configuration Alarm Configuration Commands Logs and Reports Statistics Commissioning Up/Download
For detailed functionality description, browse and search through the Functionality Description topic in the PowerSuite program’s Help or in Online Help.
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1 - System Status options Configuration changes are not allowed at System Status level. To make changes you have to access the System Configuration options, the Alarm Configuration options or similar. This logical group presents the important system parameters, which indicate the status of the power system, such as number of battery banks, voltage, current, temperatures, fuse status, inputs and outputs status, and many similar parameters. The presented parameters are organized in system-oriented groups: Power System, Mains, Generator, Rectifier, etc. Refer to these topics (Mains, Rectifiers, etc.) for more information about the System Status parameters.
2 - System Configuration options The options in this logical group let you change all the relevant system parameters, values and characteristics, such as temperature scales, system polarity (as represented on the display), language, system voltages, rectifiers and battery related values, and many similar parameters. Configuration changes are allowed at this level, using a Pin-Code. NOTICE: The default Service Access Level password or Pin-Code is <0003>, which may be changed for security reasons.
The parameters are organized in system-oriented groups: Power System, Mains, Generator, Rectifier, etc. Refer to these topics (Power System, Mains, Rectifiers, etc.) for more information about the System Configuration parameters.
3 - Alarm Configuration options All the power system’s alarms are fully configurable, and are implemented using Alarm Monitors (software modules). These software modules monitor input signals and logical states, and raise alarms when the signals reach certain limits or values. Read more about “Alarm Monitors” on page 23. The options in this logical group (the Alarm Configuration options) let you configure all the limits, values, etc. for the system’s Alarm Monitors. Configuration changes are allowed at this level, using a Pin-Code. NOTICE: The default Service Access Level password or Pin-Code is <0003>, which may be changed for security reasons.
The available Alarm Monitors are organized in system-oriented groups: Mains, Generator, Rectifier, Load, etc. Refer to these topics (Mains, Rectifiers, etc.) for more information about the available Alarm Monitors parameters. Read also the topic “Typical Parameters for Alarm Monitors” on page 26.
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4 - Commands options The options in this logical group let you issue or activate specific commands, such as resetting manual alarms, deleting the event log, starting battery tests, etc. Issuing commands is allowed at this level, using a Pin-Code. NOTICE: The default Service Access Level password or Pin-Code is <0003>, which may be changed for security reasons.
The commands are organized in following groups:
System Commands
Battery Commands
Outputs Test Read about “Output Test Commands” on page 31
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5 - Logs and Reports options The options in this logical group collect and present the system log, battery log, report of active alarms, etc. The logs and reports are organized in following groups:
Active Alarm Log
Event Log
Battery Test Log
Inventory Report
Active Alarms Log You can browse through the stored system alarm messages (or alarm log). The controller’s alarm log may store up to 1000 chronological events. Each log entry contains event text, event action, time and date. When the log is full, the oldest value is overwritten. The log is stored in EEPROM. Example of alarm log in Smartpack2 Master Controller’s submenu: Logs/Report > Active Alarms #
Description BatteryTemp 1.1 SymmVolt 1.1 RectifierError -----------
Value 42 12,91 1
Limit 30 1,50 1
Alarm Group ---Alarm Group 15 Minor Alarm
Output ----------
Note
Event Log The Event Log is a record of system related events automatically registered by the system controller. Example of Event Log in Smartpack2 Master Controller’s submenu: Logs/Report > Event Log #
Date and Time yyyy.mm.dd hh:mm:ss yyyy.mm.dd hh:mm:ss yyyy.mm.dd hh:mm:ss yyyy.mm.dd hh:mm:ss yyyy.mm.dd hh:mm:ss
Description RectifierError SymmVolt 1.4 LVD close Door alarm OutdoorTemp 81.1 ----
Event MinorAl:On MajorAl:On Info:On MajorAl:Off Info:Off
Note
You can also save the Even Log to a storage media -- read about “8 - Up/Download options (Data Storage Device)” on page 20 – or use CWUI (Controller Web-based User Interface) or PowerSuite to delete, print and save the log to a file in your computer.
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Battery Test Log The Battery Test Log is displayed in a results table; each row of data represents a battery test. Also, the battery quality, calculated by completed battery tests, and other test parameters are displayed. Example of Battery Test Log table displayed in Smartpack S controller’s submenu: Logs/Report > Battery Test Log #
StartTime 09:58
Durat. 34
Typ Manual
Descr -----------------
Amp -68
Q% 70%
EndV 45.49
Note ----------------
----
Using the CWUI (Controller Web-based User Interface) or PowerSuite you can also display the test results for a battery test in a line graph. Inventory Report The Inventory Report presents information that describes the power system, the site’s name , serial number, installation and service dates, software name, etc. Example of Inventory Report table in Smartpack S controller’s submenu: Logs/Report > Inventory Report #
Description Company Site Model Install Date Serial N Service Date Responsible Message 1 Message 2 (Installed HW and SW info, part #, serial #, version #, etc.)
Note
6 - Statistics options This logical group collects and presents relevant system data and calculated statistics, such as average results, peak values, etc. Example of the Statistics table available in Smartpack S controller’s submenu: Statistics #
Description BatteryVoltage BatteryCurrent Battery Temp Load Current Rectifier Current Mains Volt 1
User's Guide Smartpack2 Master Controller
Reset No No No No No No
Average 52,48 -35 41 35 75 225
Peak 52,61 0 0 50 120 235
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3 About Power System Configuration
7 - Commissioning options This logical group presents a generic description of the steps required to carry out commissioning tasks of the power system. Refer also to the system’s user documentation, and to the Commissioning Procedure pullout list in the system’s quick start guide.
8 - Up/Download options (Data Storage Device) The options in this logical group let you upload firmware from the controller’s data storage device to connected controllers and control units, as well as download or save system related logs, etc. to the data storage device. NOTICE: The Smartpack2 Master controller uses an external SD card as data storage device, and the Smartpack S controller uses embedded Flash Memory.
In addition to firmware, this group’s options offer you the possibility of uploading and saving system configuration files to the controller’s data storage device. Uploading and downloading is allowed at this level, using the Pin-Code for the Service Access Level. NOTICE: Using the CWUI (Controller Web-based User Interface) or PowerSuite you can also up/download to other storage media (e.g. computer hard discs)
The Up- and Download options are organized in following groups:
Save Event Log (system related log) A command that saves to the controller’s data storage device a log of power system events automatically registered by the system controller. Read about “Logs and Reports options” on page 18
Save Data Log (control unit related log) A command that saves to the controller’s data storage device a log of key system data (voltages, current and temperature values) registered by the system controllers, or by other connected control units (e.g. I/O Monitor, Mains Monitor)
Save Energy Log (system related log) A command that saves to the controller’s data storage device a log of the power system’s energy usage, (Wh).
Save /Load Config A command that saves to the controller’s data storage device a binary formatted file
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3 About Power System Configuration automatic configuration of specific functions The “nn” in the file name specifies the unit’s CAN bus address.
Software Upgrade which offers you to upgrade the firmware in connected controllers and control units, by uploading files stored in the controller’s data storage device. Read chapter “SD Card Storage - Overview Firmware Files (Binary Format)”, page 21 Example of some of the available options in controller’s submenu: Up/Download > Software Upgrade #
Description Compack 11 Smartpack1 I/O Unit 1
SW Info 405006.009 402073.009 402088.009
Note 0A.M 3.05E 3.01
SD Card Storage - Overview Firmware Files (Binary Format) You can store binary files in the Smartpack2 Master controller’s SD card (data storage device) and use them for firmware upgrading of controllers and control units, as well as for exporting and importing configuration files. NOTICE: All firmware upgrade and configuration files stored in the SC card must have specific file names.
The SD card uses the 8.3 file name format. Before storing the files on the SD card, you must rename them, so that they conform to the specific file names described below. For example, if you receive the file “SmartPack2_Basic_405007.009_V1.1.mhx” to upgrade your Smartpack2 Basic controller firmware to version 1.1, you must first rename the file to exactly “SP2BAS.MHX”, then copy the file to the SD card and finally insert the SD card in the Smartpack2 Master controller to start the firmware upgrade process. #
CAN Node Smartpack2 Master Smartpack2 Basic Smartpack2 Basic Industrial Smartpack Smartnode Battery Monitor Load Monitor AC Mains Monitor I/O Monitor
File Name SP2MAST.BIN SP2BAS.MHX SP2BASIN.S19 SP.MHX SMARTNOD.MHX BATTMON.HEX LOADMON.HEX MAINSMON.HEX IO_UNIT.HEX
File Type Firmware upgrade Firmware upgrade Firmware upgrade Firmware upgrade Firmware upgrade Firmware upgrade Firmware upgrade Firmware upgrade Firmware upgrade
CAN Node Type Controller Controller Controller Controller Control Unit Control Unit Control Unit Control Unit Control Units: I/O Monitor, Monitor2 & Monitor3 Control Unit All types
FLEXIMON.S19 Firmware upgrade UNIT_aa.HEX Configuration File (Save/Load) The “aa” refers to the CAN bus address or ID number. E.g. “UNIT_82.HEX” could be the configuration file for I/O Monitor with CAN bus address 82.
Flexi-Monitor Any node
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3 About Power System Configuration When upgrading the firmware of controllers and control units — if several units of the same type are connected to the CAN bus — the Smartpack2 Master controller will request you to specify the CAN bus ID number of the unit to upgrade.
Flash Memory Storage You can store files in the Smartpack S controller’s embedded Flash Memory (data storage device) and use them for firmware upgrading of controllers and control units, as well as for storage of logs, language codes, and for exporting & importing configuration files. When upgrading the firmware of controllers and control units — if several units of the same type are connected to the CAN bus — the Smartpack S controller will request you to specify the CAN bus ID number of the unit to upgrade. FTP Client The files stored in the controller’s Flash memory are also accessible from a computer, via the FTP client embedded in the controller’s web-based user interface. NOTICE: You must use the “Admin” log in account, to be able to use the embedded FTP client.
An external FTP client, such as e.g. “FileZilla” (freeware) — running on a computer connected to the controller’s Ethernet port — can also be used to access the files on the controller’s embedded Flash memory WARNING: It is not recommended to use the FTP client embedded in Windows Explorer.
WARNING: Before uploading files to the Flash memory (4MB), check that there is enough storage space. Also, consider deleting files that are no longer necessary.
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Alarm Monitors Alarm monitors are software modules used by the system controller to measure system internal and external input signals or logical states. When an alarm monitor is enabled, it compares the measured parameter with the preprogramed values or limits, and raises an alarm in the event of the measured parameter reaching one of the limits. When this event occurs, the alarm monitor stores the event in the Event Log, initiates an internal action and activates an output group. Internal preprogrammed actions may be battery current limiting, boost inhibiting or similar. The generated alarm activates a preprogrammed group of relay outputs (an alarm output group, AOG).
The alarm monitors’ most commonly used configuration parameters (Refer to the “Alarm Monitor dialog boxes” topic in PowerSuite Online Help)
are:
Type of input The measured Input Signal can be analogue (e.g. a voltage), logical (e.g. an open or closed contact) and numeric (e.g. number of rectifiers, % remaining capacity, etc.)
Alarm Monitor activation You have to Enable the alarm monitor so that it functions
Type of alarm reset You can select whether the alarm generated by monitor can be reset manually, or automatically (when the event that caused the alarm is no longer true)
Hysteresis and Time delay When the input signal has reached a certain limit or criteria for a certain period of time, the alarm monitor raises an alarm. This period of time is called Time
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3 About Power System Configuration delay. You can also enter a hysteresis value to prevent the alarm monitor from unwanted rapid “switching”, when the input signal is around the limit or criteria. . Alarm is raised Major High Limit Hysteresis t
Input Signal Time delay
For example: A MajorHigh Limit is set to 57.00VDC, with a Hysteresis of 0.10VDC and a Time delay of 5 seconds. An input signal of 57.08VDC lasting 3 seconds will not cause the alarm monitor to raise an alarm. The alarm will only be generated when the input signal is over 57.00VDC for a longer period of time than 5 seconds (the Time delay). The alarm will only be switched off when the input signal is lower than 56.90VDC (the hysteresis).
Monitored Limits and Events Analogue and numeric alarm monitors compare the measured input with from one to four user-defined values or limits; two above normal value (Major High and Minor High) and two below normal value (Minor Low and Major Low). The type and number of internal actions (events) are usually defined from factory. Logical alarm monitors only compare the measured input signal with a logical state (normally open or closed). The user can define the alarm group that the monitor will activate when the input signal is not in the normal state.
Alarm output groups For each value or limit, you can select which alarm output group (AOG) the alarm monitor will activate, in the event the measured input reaches the specific limit
Measured Average Value The alarm monitor stores all input signal measurements and performs average calculations every minute. Then, the monitor continuously displays the input signal average value, and the period of time the input signal has been measured. You can restart the monitor’s average calculations.
Measured Peak Value The alarm monitor stores all input signal measurements. Then, the monitor continuously displays the input signal peak value, since the measurements started. You can restart the monitor’s peak value measurements.
In addition, you can configure the alarm monitors with a description of the alarm monitor and other configuration parameters.
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3 About Power System Configuration Read also the “Alarm Monitor dialog boxes” topic in PowerSuite Online Help.
Types of Alarm Monitors The power system’s controller uses following types of alarm monitors, determined by the monitor’s type of input signal:
Logical Alarm Monitors (L1) (monitor logical states such as Open/Closed or Yes/No)
Numeric Alarm Monitors (N1, N2%) (monitor numeric values such as the number of rectifiers, errors, the % battery capacity, etc)
Analogue Alarm Monitors (A2, A4) (monitor analogue values such as voltage, current, etc)
Special Alarm Monitors (LVD) (monitor the battery voltage and controls the LVD contactors)
Analogue and numerical alarm monitors compare the measured input with one to four user-defined values or limits; two above normal value (Major High and Minor High) and two below normal value (Minor Low and Major Low). Logical alarm monitors only compare the measured input signal with a logical state (normally open or close). The user can define the type of event the monitor activates when the input signal is not in the normal state. Using PowerSuite or the controller’s web-based interface (CWUI), you can change the default alarm monitor’s name (Description). This is useful for alarm monitors of the type “ProgInput X.Y”, but you should be careful changing the name of other system alarm monitors. Read also the “Alarm Monitor dialog boxes” topic in PowerSuite Online Help.
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Typical Parameters for Alarm Monitors The power system’s controller uses following types of alarm monitors, determined by the monitor’s type of input signal:
Logical Alarm Monitors (L1)
Numeric Alarm Monitors (N1, N2%)
Analogue Alarm Monitors (A2, A4)
Special Alarm Monitors (LVD)
The examples below show typical configuration parameters for these alarm monitors. Parameters with “(x)” references in the Note column are described in more detail at the end of this chapter. Parameters for Logical Alarm Monitors (L1) Example to monitor logical states such as Open/Closed or Yes/No. #
Description Monitor – Enable/Disable? Manual Reset Hysteresis TimeDelay MinorHigh AlarmGroup
Value Disabled 000 7 Major Alarm
Unit/Label Enable
Seconds
Note Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a) (not applicable) Selects among delay time options (b) Selects the alarm group to activate
Parameters for Numerical Alarm Monitors (N1) Example to monitor numeric values such as the number of rectifiers, errors, etc. #
Description Monitor – Enable/Disable? Manual Reset Hysteresis TimeDelay
Value Disabled 0000 2
Unit/Label Enable
MajorHigh AlarmLevel MajorHigh AlarmGroup
001 Major Alarm
Units
Upper limit Selects the alarm group to activate
MinorHigh AlarmLevel MinorHigh AlarmGroup
001 Minor Alarm
Units
Lower limit Selects the alarm group to activate
Units Seconds
Note Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a) (not applicable) Selects among delay time options (b)
Parameters for Numerical Alarm Monitors (N2%) Another example to monitor numeric values such as the percent of battery capacity, etc. #
Description Monitor – Enable/Disable? Manual Reset Hysteresis TimeDelay
Value Disabled 2 10
Unit/Label Enable
MajorHigh AlarmLevel MajorHigh AlarmGroup
95 Major Alarm
%
Upper limit Selects the alarm group to activate
MinorHigh AlarmLevel MinorHigh AlarmGroup
80 Minor Alarm
%
Lower limit Selects the alarm group to activate
26
% Seconds
Note Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a) (b) Selects among delay time options (b)
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Parameters for Analogue Alarm Monitors (A2) Example to monitor analogue values such as voltage, current, etc with 2 limits. #
Description Monitor – Enable/Disable? Manual Reset Hysteresis TimeDelay
Value Disabled 100 5
Unit/Label Enable
MajorHigh AlarmLevel MajorHigh AlarmGroup
5000 Major Alarm
Amp
Upper limit Selects the alarm group to activate
MinorHigh AlarmLevel MinorHigh AlarmGroup
4000 Minor Alarm
Amp
Lower limit Selects the alarm group to activate
Amp Seconds
Note Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a) (b) Selects among delay time options (b)
Parameters for Analogue Alarm Monitors (A4) Example to monitor analogue values such as voltage, current, etc with 4 limits. #
Description Monitor – Enable/Disable? Manual Reset Hysteresis TimeDelay
Value Disabled 10 7
Unit/Label Enable
MajorHigh AlarmLevel MajorHigh AlarmGroup MinorHigh AlarmLevel MinorHigh AlarmGroup
280 Mains Alarm 260 Mains Alarm
Volt AC
MinorLow AlarmLevel MinorLow AlarmGroup MajorLow AlarmLevel MajorLow AlarmGroup
100 Mains Alarm 80 Mains Alarm
Volt AC
Volt AC Seconds
Volt AC
Volt AC
Note Activates or deactivates the alarm monitor Or “All Levels” or “MajorHigh Only” (a) (b) Selects among delay time options (b) Major High upper limit Selects the alarm group to activate Minor High upper limit Selects the alarm group to activate Minor Low lower limit Selects the alarm group to activate Major Low lower limit Selects the alarm group to activate
Parameters for Special Alarm Monitors (LVD) Example to monitor the battery voltage and control the LVD contactors. #
Description Monitor – Enable/Disable? MainsIndependent Enable/Disable? Temp. Dependant Enable/Disable? Disconnect Voltage [V] Reconnect Voltage [V] Delay After Disconnect [seconds] AlarmGroup
Value 43,00 48,00 000 LVBD
Unit/Label Enable Enable Enable
Note Activates or deactivates the alarm monitor (c) (d) (e) (f) Selects among delay time options (g) Selects the alarm group to activate Minor Low lower limit Selects the alarm group to activate Major Low lower limit Selects the alarm group to activate
The LVD alarm monitors “observe” that the battery voltage (input signal) is within limits, otherwise they activate the LVD contactors (alarm group).
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3 About Power System Configuration
(a) Manual Reset The DC power system can be configured with automatic or manual alarm reset. When Manual Alarm Reset is enabled -- and the alarm condition no longer exists -- the operator must reset the alarm manually, via the power systems user interface (web GUI or controller’s front keys). When the Manual Alarm Reset is disabled, then the Automatic Alarm Reset is enabled (default). In this case, when an alarm condition no longer exists, the main controller will automatically reset the alarm, by deactivating the alarm lamps and relays to indicate that normal operation is established. (b) Hysteresis and Time Delay Read also topic “Alarm Monitors” on page 23 (c) Mains Independent Check this option if you want that the LVD alarm monitor will reconnect the LVD contactor when the rectifier system output voltage reaches the Reconnect Voltage limit, regardless whether Mains is ON or OFF. For example, this is possible using an additional primary supply. Uncheck this option (Mains dependent) if you want that the LVD alarm monitor will NOT reconnect the LVD contactor until Mains is ON again. (d) Temperature Dependent Used with LVD contactors that disconnect the battery bank (LVBD). Check this option if you want that the LVD alarm monitor will reconnect the LVBD contactor when the battery temperature is lower than the temperature limit configured in the “BatteryTemp” alarm monitor. (e) Disconnect Voltage Enter a numeric value for the battery voltage drop-down limit. When -- after a Mains failure -- the battery voltage gradually drops down to this limit; then the alarm monitor raises the alarm and trips the LVD contactor. (f) Reconnect Voltage Enter a numeric value for the battery voltage reconnection limit. When the Mains supply is ON again, the rectifier system output voltage increases to this limit; then the alarm monitor will reconnect the LVD contactor. (g) Delay Time after Disconnect Enter the Time delay or number of seconds the LVD contactor has to be tripped or disconnected, before the alarm monitor is allowed to reconnect the LVD contactor
Alarm Output Groups An Alarm Output Group (AOG) is a user defined software assignment that consists of grouping together all the outputs that always are activated at the same time. The outputs -- alarm relay outputs and or latching contactors (LVLD and LVBD) – are distributed among the power system’s controllers and control units.
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3 About Power System Configuration In order to activate the alarm relay outputs and latching contactors (LVLD and LVBD) in the DC power supply system, you have to assign them to output groups (AOG). Output relay assignment and output relay mapping are similar terms, synonyms.
Read also the “Alarms Overview Outputs tab” topic in PowerSuite Online Help. The power supply system uses at least 20 different alarm output groups (AOG); 18 for assignment of alarm output relays, and 2 or more for assignment of LVD latching contactors. Usually, the first seven alarm output groups have alarm relay outputs already assigned to them from factory (Factory Default Settings). Typically, alarm output groups 8 through 18 are listed as “Alarm Group 8”, “Alarm Group 9”… to “Alarm Group 18”, but they have no alarm relay outputs assigned. Alarm output groups “LVBD OG” and “LVLD1 OG” have usually LVD battery and load latching contactors assigned from factory. NOTICE: Usually, most controllers and I/O Monitors are physically equipped with relay outputs. The outputs of Smartnode control units are telephone numbers, instead of relay outputs. The assignment procedure is the same, but you group the phone numbers and assign them to Alarm Output Group. Read also topic “Control Unit Modem Callback Setup tab” in PowerSuite Online Help.
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The example below shows typical Alarm Output Group assignment in a Smartpack S-based system. Alarm Configuration > Outputs # 1
Description Alarm Groups Major Alarm, AOG
2
Minor Alarm, AOG
3
Mains Alarm, AOG
4
Fuse Alarm, AOG
5
High Battery Alarm, AOG
6
Low Battery Alarm, AOG
7
Rectifier Alarm, AOG
8
Gen-Set AOG
9
Alarm Group 9
10
Alarm Group 10 -----
17
Alarm Group 17
18
OutpBlocked, AOG
19
LVBD, AOG
20
LVLD, AOG 1 ---------
Output
1
2
3
4
5
6
LVBD
LVLD1
Note
In the example above,
Alarm relay output 1 is used for external common alarm signalling
Alarm Output Group 18, “OutpBlocked, AOG” If an external warning is necessary, you can assign output relays to the “OutpBlocked, AOG” group, e.g. to activate a lamp or alarm bell when the alarm output relays are blocked. Read more in topic “Alarm Outputs Isolation (Output Blocked)” on page 31
Alarm Groups 9 through 17 are unused, and can be assigned when required
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Output Test Commands This logical subgroup lets you issue or activate specific commands to test the activation of the alarm output relay contacts. For example, following commands might be available in Smartpack S controller’s submenu: Commands > Output Test #
Description Output Relay # 1 Output Relay # 2 Output Relay # 3 Output Relay # 4 Output Relay # 5 Output Relay # 6
Action
Unit/Label No No No
Note Tests alarm relay number 1
The Output Test functionality enables to test and verify the circuits connecting external equipment to the power system’s alarm relay outputs. The Output Test command will toggle the alarm relay contacts -- regardless of the position they are at the moment -- for a certain period of time (entered in the “Output Test Timeout (sec)” in PowerSuite). Issuing commands is allowed using a Pin-Code. NOTICE: The default Service Access Level password or Pin-Code is <0003>, which may be changed for security reasons.
Alarm Outputs Isolation (Output Blocked) When the user activates the “OutpBlocked” command, system alarms will NOT trigger any alarm output group (similar to relay isolation), except for the “OutpBlocked, AOG” group, which is always Alarm Output Group 18. If an external warning is necessary, you can assign output relays to the “OutpBlocked, AOG” group, e.g. to activate a lamp or alarm bell when the alarm output relays are blocked. The “OutpBlocked” command will reset all alarm output groups to normal status, and possible new alarms will NOT trigger any alarm output groups (output relays activation is blocked), except for AOG 18. Also, this command will always activate Alarm Output Group 18 to facilitate external warning of this function being active.
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